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Research on hybrid GRR method of automatic hardness testing system based on process decoupling
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Wei MENG, Wei SHI1, Shilin CHEN
Metrology & Measurement Technology | 2025, 45(6) : 116 - 127
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Metrology & Measurement Technology | 2025, 45(6): 116-127
Theory and Method
Research on hybrid GRR method of automatic hardness testing system based on process decoupling
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Wei MENG, Wei SHI1, Shilin CHEN
Affiliations
  • AVIC Changcheng Institute of Metrology Measurement,Beijing100095,China
Published: 2025-12-28 doi: 10.11823/j.issn.1674-5795.2025.06.10
Outline
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To systematically solve the application problems of Measurement System Analysis (MSA) in the automatic hardness detection system, the particularity of its MSA is expounded, and points out the limitations of the traditional Gauge Repeatability and Reproducibility (GRR) method in the identification of variation sources and experimental design. On this basis, a "process decoupling hybrid GRR" experimental strategy is proposed, which decouples the hardness testing process into two sub processes: indentation generation (destructive) and indentation measurement (non⁃destructive). Nested design and cross design are used to separate and quantify the variation sources, respectively. Through the construction of an automation platform with double detection units, the systematic MSA experiment was conducted, and the analysis of variance was used to evaluate the influence of equipment repeatability, reproducibility and interaction. The results show that the proposed method can effectively identify the dominant variation sources, and provide a feasible analysis framework for the performance evaluation and optimization of the automatic hardness testing system, which has strong engineering applicability and popularization value.

measurement system analysis  /  hybird GRR  /  process decoupling  /  destructive test  /  automation hardness testing  /  repeatability  /  reproducibility  /  nested design
Wei MENG, Wei SHI, Shilin CHEN. Research on hybrid GRR method of automatic hardness testing system based on process decoupling[J]. Metrology & Measurement Technology, 2025 , 45 (6) : 116 -127 . DOI: 10.11823/j.issn.1674-5795.2025.06.10
Year 2025 volume 45 Issue 6
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Article Info
doi: 10.11823/j.issn.1674-5795.2025.06.10
  • Receive Date:2025-09-24
  • Online Date:2026-04-09
  • Published:2025-12-28
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  • Received:2025-09-24
  • Revised:2025-11-12
Affiliations
    AVIC Changcheng Institute of Metrology Measurement,Beijing100095,China
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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