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Revolution features of microstructures and mechanical properties of nickel-based superalloy thin-walled castings
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Dashan SUI1, *, Depeng ZHOU1, Dafan DU2, Anping DONG2
Journal of Aeronautical Materials | 2025, 45(5) : 131 - 141
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Journal of Aeronautical Materials | 2025, 45(5): 131-141
Research Paper
Revolution features of microstructures and mechanical properties of nickel-based superalloy thin-walled castings
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Dashan SUI1, *, Depeng ZHOU1, Dafan DU2, Anping DONG2
Affiliations
  • 1Institute of Forming Technology & Equipment,School of Materials Science and Engineering,Shanghai Jiao Tong University,Shanghai 200030
  • 2Shanghai Key Laboratory of Advanced High-temperature Materials and Precision Forming,School of Materials Science and Engineering,Shanghai Jiao Tong University,Shanghai 200240,China
Published: 2025-10-01 doi: 10.11868/j.issn.1005-5053.2025.000064
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To meet the lightweigh requirements, the structure of castings is evolving towards thin-walled designs. Therefore, it is necessary to study the evolution characteristics of the microstructures and mechanical properties of thin-walled structures made of nickel-based superalloys. Firstly, a thin-walled casting with wall thicknesses of 1, 1.25 mm and 1.5 mm is designed. Gravity casting experiments are conducted under two different process conditions, and the microstructural analysis and mechanical property tests are carried out for two types of castings, respectively. The values of microstructural characteristics are determined, including secondary dendrite arm spacing(SDAS), grain morphology and average grain size, as well as the size and volume percentage of the γ′ phase at different wall thicknesses of the castings under different cooling conditions. The corresponding hardness and tensile strength also are measured by experiments. The results show that SDAS increases by more than 29.9% as the wall thickness of the casting increases from 1 mm to 1.25 mm and 1.5 mm. The tensile strength of the casting fluctuates with the increase in wall thickness when the flask temperature is 900 ℃. However, the tensile strength of the casting increases as the wall thickness increases when the flask temperature is 25 ℃. The variation range of the castings cooling rates are determined through numerical simulation. The cooling rate range of castings with a sand mold temperature of 900 ℃ ranges from 16.0 ℃/s to 28.2 ℃/s while those produced with a sand mold temperature of 25 ℃ exhibit a cooling rate range of 26.2 ℃/s to 58.5 ℃/s.

nickel-based superalloy  /  thin-walled structure  /  microstructure  /  mechanical property  /  numerical simulation
Dashan SUI, Depeng ZHOU, Dafan DU, Anping DONG. Revolution features of microstructures and mechanical properties of nickel-based superalloy thin-walled castings[J]. Journal of Aeronautical Materials, 2025 , 45 (5) : 131 -141 . DOI: 10.11868/j.issn.1005-5053.2025.000064
Year 2025 volume 45 Issue 5
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Article Info
doi: 10.11868/j.issn.1005-5053.2025.000064
  • Receive Date:2025-04-14
  • Online Date:2026-04-09
  • Published:2025-10-01
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  • Received:2025-04-14
  • Accepted:2025-05-23
Affiliations
    1Institute of Forming Technology & Equipment,School of Materials Science and Engineering,Shanghai Jiao Tong University,Shanghai 200030
    2Shanghai Key Laboratory of Advanced High-temperature Materials and Precision Forming,School of Materials Science and Engineering,Shanghai Jiao Tong University,Shanghai 200240,China
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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