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High-temperature stress rupture damage characteristics and thin-wall effect of DD10 single crystal alloy
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Jiahui WU1, Tieshan CAO1, Wei XU2, Jiawan CHEN1, Lamei CAO2, Yue ZHANG2, Congqian CHENG1, Jie ZHAO1, *
Journal of Aeronautical Materials | 2025, 45(5) : 102 - 111
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Journal of Aeronautical Materials | 2025, 45(5): 102-111
Research Paper
High-temperature stress rupture damage characteristics and thin-wall effect of DD10 single crystal alloy
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Jiahui WU1, Tieshan CAO1, Wei XU2, Jiawan CHEN1, Lamei CAO2, Yue ZHANG2, Congqian CHENG1, Jie ZHAO1, *
Affiliations
  • 1School of Materials Science and Engineering,Dalian University of Technology,Dalian 116024,Liaoning,China
  • 2AECC Beijing institute of Aeronautical Materials,Beijing 100095,China
Published: 2025-10-01 doi: 10.11868/j.issn.1005-5053.2024.000084
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Stress rupture tests are conducted on DD10 alloy specimens with two distinct wall thicknesses at conditions of 1000 ℃/200 MPa and 1100 ℃/100 MPa. The stress damage characteristics of these specimens and the reasons for the thin-wall effect are analysisd. The findings reveal that, under both test conditions, the stress rupture life of thinner specimens is markedly shorter compared to thicker ones, indicating a pronounced thin-wall effect in DD10 alloy. Although the reduction in effective bearing area due to oxidation does expedite the creep process to some extent, the variation in effective stress increase across different wall thicknesses is minimal, within a range of just 6%. This suggests that the augmentation in effective stress stemming from oxidation is not the primary catalyst behind the thin-wall effect. Microstructural observations of the surface and longitudinal sections of the fracture reveal that, under both test conditions, the cavities and cracks in thinner specimens are smaller in size than those in thicker specimens. Furthermore, the relationship between the stress intensity factor(K) and crack length(l) indicates that, for cracks of equivalent size in specimens with varying wall thicknesses, thinner specimens exhibit a higher stress intensity factor at the crack tip, rendering the crack more prone to propagation. Consequently, thinner specimens have a shorter critical size for crack instability expansion. The disparity in this critical size among specimens with different wall thicknesses is pinpointed as a crucial factor contributing to the thin-wall effect.

nickel-based single crystal superalloy  /  stress rupture  /  damage  /  thin-wall debit
Jiahui WU, Tieshan CAO, Wei XU, Jiawan CHEN, Lamei CAO, Yue ZHANG, Congqian CHENG, Jie ZHAO. High-temperature stress rupture damage characteristics and thin-wall effect of DD10 single crystal alloy[J]. Journal of Aeronautical Materials, 2025 , 45 (5) : 102 -111 . DOI: 10.11868/j.issn.1005-5053.2024.000084
Year 2025 volume 45 Issue 5
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Article Info
doi: 10.11868/j.issn.1005-5053.2024.000084
  • Receive Date:2024-05-20
  • Online Date:2026-04-09
  • Published:2025-10-01
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  • Received:2024-05-20
  • Accepted:2025-03-10
Affiliations
    1School of Materials Science and Engineering,Dalian University of Technology,Dalian 116024,Liaoning,China
    2AECC Beijing institute of Aeronautical Materials,Beijing 100095,China
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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