Lignin is a major component of lignocellulose, accounting for 15%-30% on a dry weight basis, with an annual yield estimated to be 20 billion tonnes. Lignin is a heterogenous aromatic polymer of phenylpropanoids linked by various C—C and C—O bonds. It is an integral component of the secondary cell wall from terrestrial plants, providing plants with rigidness and fending off microbial pathogens. The abundance and renewability of lignin has recently attracted ample interest in valorizing this readily available polymer. However, the complex nature of lignin presents a significant challenge for lignin breakdown and utilization, and at present the majority of lignin is simply burned as a fuel. Among the different methods, biological utilization of lignin has emerged as a highly attractive approach, since it proceeds under mild conditions and is generally considered environmentally friendly, especially considering that environmental sustainability is trending worldwide. This review comprises three major sections. First, we will summarize key enzymes that nature has created to break down lignin, including laccase, manganese peroxidase, lignin peroxidase, dye-decolorizing peroxidase, and versatile peroxidase etc. Relevant enzymes and their catalytic mechanisms will also be briefly discussed. Second, we will review key reactions in priming and processing lignin derived aromatics before they enter microbial metabolic pathways: O-demethylation, hydroxylation, decarboxylation, and ring opening, as well as representative enzymes involved and their catalytic mechanisms. Finally, we will present engineering efforts toward biological valorization of lignin and lignin derived aromatics, which is largely driven by synthetic biology approaches. Biological valorization of lignin is undoubtedly a field full of potential, however its realization still faces several major hurdles, such as low conversion efficiency and long processing time. Nevertheless, as synthetic biology is developing rapidly, harnessing the power of genetic and metabolic engineering to improve the efficiency of lignin breakdown and utilization, microbial tolerance to toxic aromatics, and redox balance will certainly be a promising path forward, paving the way for industrial application in the near future.

Chitin, a linear homo-polysaccharides composed of N-acetylglucosamine (GlcNAc) through β-1,4-glycosidic bonds, is the richest nitrogen containing biomass resource on earth, with an annual production of 10 billion tonnes. Chitin is widely distributed in nature, mainly found in the shells of shrimps and crabs, the exoskeletons of insects, and the cell walls of fungi. Due to its abundance and renewablity, especially the presence of the valuable nitrogen element, chitin receives widespread attention. However, the abundant hydrogen bonds in the structure of chitin and its huge molecular weight make it highly crystalline and insoluble in water, which leads to challenges in its degradation and high-value utilization. Thus, chitin resource is often discarded as wastes or buried, leading to serious environment issues and wasted resources. Conversion of abundant chitin resources into high value-added chemicals has both environmental and economic significance. Nowadays, the utilization of chitin resources is mainly done by efficient, low-cost chemical method, but causing huge environmental pollution. Compared with chemical method, the biological method shows great potential in the context of green and sustainable development due to the advantages of environmentally friendly process and mild reaction conditions. In this review, the sources and classifications, catalytic mechanisms and properties of key enzymes for chitin degradation are introduced. Secondly, the current status of chitin biodegradation to monosaccharides (GlcNAc and glucosamine) and oligosaccharides (N-acetyl chitooligosaccharides and chitooligosaccharides), and further bio-converted into nitrogen-containing chemicals are reviewed. Although many studies on enzymes involved in chitin degradation and conversion have been carried out with certain achievements, the diversity and complexity of these enzymes, coupled with the low activity and secretory nature and other factors, have hindered the real industrial chitin degradation and conversion. Consequently, the challenges in biodegradation and high-value conversion process of chitin such as low activity of enzyme, poor efficiency and high cost are highlighted. Finally, the important role of rapidly developing synthetic biology technologies in chitin utilization is envisaged, which will aid the efficient bio-refining of chitinous resources.

One-carbon compounds are liquid or gaseous substances that can be naturally occurring or produced in industrial processes, offering the advantages of being abundant, cost-effective, and sustainable to produce. They are anticipated to serve as fundamental raw materials for the next phase of bio-manufacturing, encompassing easily transportable and storable liquid methanol, formic acid, and gaseous CO₂, CO, and CH₄. China is currently focusing on reducing carbon emissions and aims to progressively achieve the targets of carbon peak and carbon neutrality through diverse approaches. Amidst the flourishing landscape of bio-manufacturing, microorganisms are being genetically manipulated using synthetic biology techniques to efficiently harness one-carbon compounds for the creation of high-value products like lipids and single-cell protein. This initiative aims to reduce dependence on imported food and fossil resources, serving as a strategic measure to alleviate food and energy crises. This review presents a comprehensive overview of the most recent advancements in converting one-carbon compounds into valuable oils and single-cell proteins through the utilization of metabolic pathways, chassis genetic modification, and other methodologies involving methylotrophic microorganisms, acetogenic bacteria, yeast, and other microorganisms. It discusses pertinent studies on enhancing molecularly engineered strains through the fermentation process using one-carbon compounds and includes research cases focusing on the production of ultra-long-chain fatty acids. Furthermore, it collates industrial instances related to the conversion of one-carbon compounds from research institutions or companies. Lastly, by addressing the constraints in metabolic pathway design and genetic tools for utilizing one-carbon compound strains, as well as the energy conversion challenges between acetogenic bacteria and lipids-producing microorganisms, it offers foresight into the future opportunities and obstacles encountered in the bio-manufacturing of lipids and single-cell proteins. It suggests advancing inter-disciplinary, efficient systematic integration for fermentation within complex systemic bio-manufacturing processes, driving exploration on the biological conversion of one-carbon compounds, proposing novel solutions to current theoretical and practical challenges, and providing guidance for practical applications and industrial advancements.

Chiral amino acids represent a crucial class of chiral building blocks with significant value in food, medicine, chemical industry, and agriculture. The market scale of pharmaceuticals, pesticides, food, and chemical industries relying on chiral amino acids is substantial and has been attracting increasing attention. The pursuit of efficient, environmentally friendly, and cost-effective synthesis of chiral amino acids has long been a goal for scientists. Commonly used preparation methods for chiral amino acids fall into four following categories: protein hydrolysis, fermentation, chemical synthesis, and enzyme-catalyzed synthesis. Among these, enzyme-catalyzed synthesis has demonstrated great potential due to its mild reaction conditions, high stereo-selectivity, simplicity of steps, and wide application range. In recent years, with the rapid development of bioinformatics, protein engineering, and computational biology, there has been an increasing number of high-performance enzyme preparations developed, leading to a steady increase in the diversity of enzymes and the gradual diversification of catalyzed reactions, further promoting the wide application of enzyme-catalyzed synthesis of chiral amino acids. The enzyme-catalyzed synthesis of chiral amino acids can be categorized into three groups: asymmetric synthesis, deracemization synthesis, and kinetic resolution. Kinetic resolution, due to its theoretical yield of only 50% and low atom economy, is not suitable for industrial applications. In contrast, asymmetric synthesis and deracemization synthesis with theoretical yield of 100% find wider industrial application. This article reviews the application of enzymatic asymmetric synthesis and deracemization synthesis in the synthesis of chiral amino acids. It includes the development and modification of key enzyme such as amino acid dehydrogenase, transaminase, ammonia lyase, aldolase, amino acid oxidase, and amino acid deaminase, as well as their application in the synthesis of high-value chiral amino acids such as phosphinothricin, tert-leucine, and intermediate of sitagliptin. Additionally, it summarizes the main challenges faced in the field of enzymatic synthesis of chiral amino acids, such as the lack of key enzyme components, and low enantioselectivity, narrow substrate spectra, low catalytic activity, poor stability, limited reaction conditions of wild-type enzymes. Finally, it looks ahead to the application of cutting-edge technologies such as automated experimental devices, machine learning, and artificial intelligence in the field of enzyme modification, as well as the development of more efficient and environmentally friendly catalytic processes through reactor design and reaction process control. These endeavors collectively aim to facilitate the broader industrial application of enzymatic synthesis for chiral amino acids.

Increasing petroleum consumption and growing environmental concerns necessitate the sustainable production of chemicals and fuels from renewable resources. By utilizing renewable resources as raw materials and engineered microorganisms as the core tools, the bio-manufacturing of bio-based materials has become a hot research topic due to its green and low-carbon advantages. ω-Amino acids are a type of non-natural amino acids with amino and carboxyl groups located at the ends of the straight carbon chain. Self-cyclization of ω-amino acids produce lactams, which are the key monomers for the synthesis of polyamide materials, commonly known as nylon. Polyamide materials have wide applications and a huge global market over seven million tons per year. Nowadays, polyamide materials and their monomers are primarily produced through petrochemical routes with non-renewable resources. The research on biosynthesis of these materials and monomers is still in the early stages, but significant progress has been made in recent years. This review article systematically introduces the recent advances in the biosynthesis of ω-amino acids and lactams. To achieve the bio-manufacturing of bio-based polyamide materials, researchers have designed artificial biosynthetic pathways for ω-amino acids from renewable carbon sources such as glucose. The key enzymes for the cyclization of ω-amino acids to form lactams have been identified. By assembling the biosynthetic pathway in microbial chassis such as Escherichia coli and Corynebacterium glutamicum, production of ω-amino acids and lactams have been achieved. Furthermore, the metabolic flux was fine-tuned by regulating and optimizing the expression of key genes to improve the biosynthesis of ω-amino acids and lactams. Besides, biosensors of lactams have been developed to transfer the intracellular concentrations of lactams into easily detectable signals such as fluorescence. Such biosensors have been successfully used for high-throughput screening of ω-amino acid cyclization enzymes and dynamic regulation of biosynthetic pathway. These effects have resulted in the successful biosynthesis of C₄-C₆ ω-amino acids and lactams. Particularly, using glucose as a raw material, the production of valerolactam by fed-batch fermentation exceeded 70 g/L, with a productivity of about 1 g/(L·h), which approaches the level required for industrialization and commercialization. Finally, the review article discusses the current challenges faced in the biosynthesis of ω-amino acids and lactams, including the low yield of biosynthetic pathways, rate-limitations posed by key cyclization enzymes, and insufficient utilization of non-food carbon sources such as one-carbon compounds.

Production of chemicals using renewable bioresources and green biomanufacturing processes is highly important for sustainable bioeconomy. Diols are important bulk chemicals widely used in the production of polymers, cosmetics, fuels, food, and pharmaceutical industries due to their versatile functional properties. Currently, most of diols are produced mainly from fossil resources via energy-cost chemical approaches. The development of biosynthetic routes for the production of diols from renewable resources such as biomass and C₁ has garnered significant attention due to its potential in reducing the utilization of fossil resources and carbon dioxide emissions. Although biological production of 1,3-propanediol, 1,3-butanediol and 1,4-butanediol has been commercialized, the biosynthesis of other major diols remains challenging due to the absence of efficient natural biosynthetic pathways and low efficiency of the recombinant microbes. Recent development of metabolic engineering and synthetic biology enables the production of non-natural chemicals via artificial metabolic pathways and novel biological parts, significantly expanding the boundary of biomanufacturing. This review comprehensively explores recent advances in the microbial synthesis of diols, emphasizing the development of new pathways and engineering strategies for the biosynthesis of C₂ to C₅ diols. Especially, we focus on the innovative approaches include constructing non-natural synthetic pathways to achieve the biosynthesis of non-natural diols, or using alternative carbon sources such as lignocellulose through specific metabolic pathways to synthesize diols. Furthermore, this review also discusses the primary challenges and future perspectives in transforming these biosynthetic processes toward industrial applications. Key challenges involve the accessibility of low-cost and sustainable raw materials, the complexities in scaling up these processes, the development of extraction techniques that cater to specific downstream requirements, and the economic assessment of these processes to ensure profitability and sustainability. These advancements are essential for the economic and environmental viability of producing diols from renewable resources, thereby facilitating the transition to more sustainable industrial practices globally.

1,3-Propanediol (PDO) is an important chemical extensively used in material science and the cosmetics industry. The biomanufacturing of PDO offers numerous advantages, such as the renewability of raw materials and environmental friendliness. Among various microorganisms, Clostridium pasteurianum emerges as an ideal choice for industrial PDO production due to its safety, non-pathogenic nature, rapid glycerol metabolism, fast growth rate, independence from expensive culture medium components, and its inherent efficient metabolic pathway for PDO production. This review begins by introducing the current state and challenges of PDO biomanufacturing, followed by an in-depth discussion of the methods for producing PDO using C. pasteurianum. Special attention is paid to the glycerol metabolism mechanism, strategies for glycerol fermentation, and the design of the fermentation process. Notably, our research group has identified C. pasteurianum mutant strains and developed robust processes that have largely addressed the organism’s traditional sensitivities to environmental conditions, especially regarding iron concentration and impurities of raw glycerol. In an electricity-aided fermentation process, PDO concentration as high as 120.6 g/L was achieved, with a productivity of 4.8 g/(L·h) and a yield reaching the theoretical maximum. We further discuss the natural limitations of genetic engineering in C. pasteurianum, exploring strategies based on rational genomic modification and directed evolution. Finally, the development of efficient downstream processing technologies is emphasized as crucial for realizing the cost-effective microbial production of PDO from renewable resources, since the industrial application of PDO requires a very high purity (>99.9%). The discussion on PDO downstream processing mainly focuses on evaporation, distillation, and extraction-based purification techniques. Through a comprehensive coverage of metabolic engineering, strain evolution, fermentation optimization, and product separation technologies, this review discusses about the characteristics and advantages of PDO production from C. pasteurianum, highlighting key considerations for advancing this microorganism as a new industrial chassis.

Phosphinothricin (PPT) is one of the top three herbicides, known for its broad spectrum, high herbicidal activity, and non-selectivity, with a highly optimistic market prospect. However, PPT exists in two enantiomers (D-PPT and L-PPT), with the herbicidal activity primarily stemming from L-PPT. Therefore, efficient synthesis of L-PPT with high optical purity is crucial. Pesticide manufacturing enterprises have attempted to develop chemical synthesis methods for L-PPT using approaches such as racemic compound splitting, asymmetric synthesis, natural amino acid chiral source method, and chiral auxiliary induction. However, due to challenges such as low stereo-selectivity, low product yield, and high production costs, large-scale production has not been achieved. Under the guidance of Academician Yin-Chu Shen, the “Father of Biopesticides in China”, our research group has conducted scientific research and industrial practice on the biosynthesis of L-PPT for over 20 years. In cooperation with multiple enterprises, we have developed more than ten process routes and technologies. Among them, five routes (racemic mixture derivatization-resolution route, racemic PPT-chiral separation route, generic compound cyanation followed by hydrolysis route, de novo synthesis from common chemicals route, and synthesis of homoserine followed by chemical synthesis) are discussed in detail in this review. Each route’s reconstruction, establishment of bioinorganic amine technology, creation of biocatalysts, high-density fermentation for enzyme production, product separation and purification, and reaction equipment are included. Notably, we developed the BioHPP^®, a biomanufacturing technology for the synthesis of highly optically pure L-PPT. Based on this technology, a ten-thousand-ton digital and intelligent production line for L-PPT was established. Utilizing smart sensors and actuators, real-time data collection, transmission, analysis, and feedback adjustment were achieved at over a thousand control points. This led to fully automated parameter collection and control, increasing production efficiency by 50% and reducing labor intensity by more than 70%, thereby realizing the bio-intelligent manufacturing of ten thousand tons of L-PPT. Based on the long-term accumulation of our research efforts, we summarize and analyze the mainstream production processes of D,L-PPT, detailing on the principles and methods of biomanufacturing technology and synthetic biology to construct the key synthesis system for L-PPT. We also compare the characteristics and key points of industrialization implementation of these routes in terms of substrate synthesis and selection, types of biocatalysts, use of amino donors, and separation and purification. It can be foreseeable that, with the aid of synthetic biology technology, an increasing number of high-optical-purity chiral pesticides will be produced on a large scale through biomanufacturing in the future.

The traditional chemical manufacturing based on petroleum as raw material has had profound impacts in the development of modern society. However, it also has many drawbacks, such as environmental pollution and lack of sustainability. In contrast, biomanufacture with microorganisms as industrial chassis is gradually becoming a hot spot in industrial production due to its advantages of environmental friendliness and sustainability. Nonetheless, the limitations of traditional industrial biotechnology, including susceptibility to microbial contamination, complex fermentation processes, and difficulties in achieving continuous fermentations, have hindered the competitiveness of their products in terms of production costs compared to chemical industries To address these challenges, “Next Generation Industrial Biotechnology” (NGIB) with extremophiles as non-conventional chassis, has been undergoing continuous development with increasing global attentions.The basis of NGIB is extremophiles, such as halophiles, acidophiles, and thermophiles, known for their ability to thrive in extreme environments. Through molecular engineering of extremophiles, especially Halomonas spp., the recombinants can utilize various inexpensive carbon sources for continuous open fermentation, leading to the production of diverse high-value products with reduced cost. This review defines and summarizes the characteristics of extremophiles, highlighting their ability to grow rapidly in extreme environments like high salt, high temperature, and extreme pH. Subsequently, the review summarizes current genetic engineering approaches for extremophiles, such as promoter engineering, CRISPR-based gene editing, community fate strategy, and stable plasmid vectors. Additionally, metabolic engineering methods such as precursor supplementation, pathway disruption, byproduct reduction, and enhanced transport are discussed, along with various products including PHA, proteins, amino acids, and small molecule derivatives. The review also identifies challenges in extremophile engineering, such as the lack of suitable plasmid vectors, low plasmid transformation efficiency, lack of efficient gene editing tools, and long growth and fermentation cycle, but proposes corresponding solutions. Finally, the review proposes leveraging the characteristics of different types of extremophiles to produce advantageous products, thereby driving the development of next generation industrial biotechnology based on various extremphiles, and achieving green, environmentally friendly, and sustainable biomanufacturing.

Huge challenges, such as food security, energy security, climate change, dual-carbon target, and so on, motivate human society to seek disruptive and innovative solutions. In vitro biotransformation (ivBT), bridging the gap between whole-cell-based fermentation and enzyme-based biocatalysis, is an emerging biomanufacturing platform designed for the production of biocommodities (e.g., synthetic starch, healthy sweeteners, organic acids, etc.) and bioenergy. In ivBT, in vitro synthetic enzymatic biosystem (ivSEB) is its high-efficiency biocatalyst. Based on the Chinese philosophy that “Tao is simple”, ivSEB is the in vitro reconstruction of artificial (non-natural) enzymatic pathways with a number of natural enzymes, artificial enzymes, and/or (biomimetic or natural) coenzymes, and/or artificial membrane, without living cell’s constraints, such as cell duplication, bioenergetics, basic metabolisms, regulation, and so on. ivBT enables it to surpass the limitations of whole-cell fermentation and has multiple advantages, such as theoretical product yield, at least 10-time volumetric productivity, tolerance to toxic substrate/product, and so on. This review defines the concept of ivBT, presents its design principles, distinguishes it from other seemingly-like concepts, such as cell-free protein synthesis and cascade enzyme biocatalysis, introduces several representative examples, and discusses its challenges and opportunities. The development of ivBT is based on the linear strategy of “Design-Build-GoNG-Optimization”, leading to super-biomanufacturing machines that can meet national needs, such as food security and new energy system. To address food security, we propose two out-of-the-box solutions: (1) in vitro biotransformation of cellulose to starch, possibly increasing the starch supply by a factor of 10; (2) artificial starch synthesis from CO₂ by combining ivBT and chemical catalysis. Furthermore, the revolutionary production of starch could open a door to the starch-based carbohydrate economy, wherein starch is a high-density hydrogen carrier, more than 2.5 times that of compressed hydrogen, and an ultra-high electricity storage compound, more than 10 times of lithium-ion battery. In a word, ivBT featuring ultra-high energy efficiency and potentially-low-cost production could become a third industrial biomanufacturing platform and help solve huge challenges.