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Research on component quality monitoring and fault prediction based on hyperparameter-optimized machine learning algorithms and BP neural network model
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Yunfeng QIU1, 2, Zehong LI1
Electronic Components and Materials | 2025, 44(10) : 1237 - 1244
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Electronic Components and Materials | 2025, 44(10): 1237-1244
Research & Development
Research on component quality monitoring and fault prediction based on hyperparameter-optimized machine learning algorithms and BP neural network model
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Yunfeng QIU1, 2, Zehong LI1
Affiliations
  • 1University of Electronic Science and Technology of China, Chengdu 611731, China
  • 2Guizhou Aerospace Institute of Measuring and Testing Technology, Guiyang 550009, China
Published: 2025-10-05 doi: 10.14106/j.cnki.1001-2028.2025.0190
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To address the limitations of traditional quality management methods in processing and analyzing massive data for electronic components,this study aims to establish an intelligent quality monitoring mechanism for enhancing the accuracy and reliability of quality assessment. A novel dual-model framework integrating quality monitoring and fault prediction was established using the whole-life-cycle multi-source data: 1)A quality assessment model employing hyperparameter-optimized machine learning algorithms was constructed,utilizing six-dimensional feature data covering factory inspection,in-process quality assurance,and defect records;2)A fault prediction model was designed based on a backpropagation(BP)neural network to enable dynamic early warnings. Experimental validation on JZC-084 electromagnetic relays and J599F26D low-frequency connectors demonstrated that the proposed method achieved a fault prediction error rate lower than 0.1% and a quality assessment accuracy of 95.1%,which exceeded technical specifications. Verification via the random forest classifier showed average precision,recall,and F1-score values of 83.6%,81.2%,and 78.3%,respectively. This data-driven approach significantly enhances scientific decision-making in quality management through real-time monitoring and cross-departmental data synergy. Future work will focus on model parameter optimization and scenario expansion to enhance prediction comprehensiveness.

quality situation assessment  /  component quality management  /  whole-life-cycle data  /  fault prediction  /  BP neural network model  /  hyperparameter optimization
Yunfeng QIU, Zehong LI. Research on component quality monitoring and fault prediction based on hyperparameter-optimized machine learning algorithms and BP neural network model[J]. Electronic Components and Materials, 2025 , 44 (10) : 1237 -1244 . DOI: 10.14106/j.cnki.1001-2028.2025.0190
Year 2025 volume 44 Issue 10
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doi: 10.14106/j.cnki.1001-2028.2025.0190
  • Receive Date:2025-04-22
  • Online Date:2026-04-16
  • Published:2025-10-05
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  • Received:2025-04-22
Affiliations
    1University of Electronic Science and Technology of China, Chengdu 611731, China
    2Guizhou Aerospace Institute of Measuring and Testing Technology, Guiyang 550009, China
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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