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Accurate Calculation of Winding Losses of Circular Litz-wire in Transformer with CLLC Circuit
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Lebao ZHOU1, Ru YANG  Member, CPSS1, Hong YANG1, Hui LIAO2
Journal of Power Supply | 2025, 23(8) : 309 - 316
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Journal of Power Supply | 2025, 23(8): 309-316
• Passive Components and Materials •
Accurate Calculation of Winding Losses of Circular Litz-wire in Transformer with CLLC Circuit
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Lebao ZHOU1, Ru YANG  Member, CPSS1, Hong YANG1, Hui LIAO2
Affiliations
  • 1.School of Mechanical and Electrical Engineering, Guangzhou University, Guangzhou 510006, China
  • 2.Guangdong Cemdeo Technology Co., Ltd., Foshan 528200, China
Published: 2025-12-30 doi: 10.13234/j.issn.2095-2805.2025.8.309
Outline
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To quickly and accurately calculate the winding losses of Litz-wire in a transformer with a CLLC resonant circuit, the orthogonal relationship between the skin effect and proximity effect is utilized to divide the winding losses into those caused by the skin effect and proximity effect, so that these losses can be calculated separately to avoid errors caused by end effects in the windings. First, the duty cycle is used to calculate the losses caused by the proximity effect. By analyzing the current expressions for the transformer with a CLLC resonant circuit and further combining them with the formulas for losses caused by the skin effect and proximity effect, an empirical formula for calculating the winding losses of the transformer with a CLLC resonant circuit is derived. Finally, a transformer with a CLLC resonant circuit was designed and fabricated, Maxwell simulations and experimental measurements were conducted for validation, and the simulated and measured values were also compared with those calculated by a modified Tourkhani model. Results show that the proposed model can accurately calculate the winding losses of Litz-wire in the CLLC transformer, enabling precise prediction of winding losses of Litz-wire in transformers with CLLC resonant circuits.

Duty cycle  /  CLLC resonant circuit  /  high-frequency transformer  /  winding loss  /  circular Litz-wire
周乐保, 杨汝中国电源学会会员, 杨红, 廖慧. CLLC电路变压器圆形利兹线绕组损耗的精确计算. 电源学报, 2025 , 23 (8) : 309 -316 . DOI: 10.13234/j.issn.2095-2805.2025.8.309
Lebao ZHOU, Ru YANG, Hong YANG, Hui LIAO. Accurate Calculation of Winding Losses of Circular Litz-wire in Transformer with CLLC Circuit[J]. Journal of Power Supply, 2025 , 23 (8) : 309 -316 . DOI: 10.13234/j.issn.2095-2805.2025.8.309
  • Guangdong Provincial Science and Technology Project(2022A1414020018)
Year 2025 volume 23 Issue 8
44
6
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Article Info
doi: 10.13234/j.issn.2095-2805.2025.8.309
  • Receive Date:2024-06-07
  • Online Date:2026-10-26
  • Published:2025-12-30
Article Data
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History
  • Received:2024-06-07
  • Revised:2024-10-01
  • Accepted:2024-11-03
Funding
Guangdong Provincial Science and Technology Project(2022A1414020018)
Affiliations
    1.School of Mechanical and Electrical Engineering, Guangzhou University, Guangzhou 510006, China
    2.Guangdong Cemdeo Technology Co., Ltd., Foshan 528200, China
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表12种不同金属材料的力学参数
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Family
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Number of
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鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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