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Optimal Design of Integrated High-frequency Transformer for LLC Resonant Converter Based on Finite Element Simulation
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Zeyu GU, Xiaogao XIE  Member, CPSS
Journal of Power Supply | 2025, 23(6) : 23 - 31
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Journal of Power Supply | 2025, 23(6): 23-31
• DC-DC Converters •
Optimal Design of Integrated High-frequency Transformer for LLC Resonant Converter Based on Finite Element Simulation
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Zeyu GU, Xiaogao XIE  Member, CPSS
Affiliations
  • School of Automation, Hangzhou Dianzi University, Hangzhou 310018, China
Published: 2025-10-30 doi: 10.13234/j.issn.2095-2805.2025.6.23
Outline
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The air gap in an integrated high-frequency transformer of an LLC resonant converter is usually placed at the center of magnetic core, and a single air gap structure is adopted. The nonlinear three-dimensional transformer models with different air gap positions are established using a finite element analysis method based on the software Ansys, and the influence of air gap position on loss is studied. Through simulations, the curves of loss versus air gap positions are obtained, and it is proved that the loss of transformer can be reduced and the converter efficiency can be improved if the air gap is located in the region of secondary windings, providing a reference for the optimal design of the integrated high-frequency transformer. On this basis, an integrated high-frequency transformer structure with three air gap magnetic circuits on the secondary side is proposed, so as to further reduce the transformer loss. Finally, an experimental prototype of a 160 W LLC dimmable LED driver was built, and experimental results verified the correctness and feasibility of the proposed method.

Magnetic integration  /  air gap position  /  distributed air gap  /  finite element analysis
顾泽煜, 谢小高中国电源学会会员. 基于有限元仿真的LLC谐振变换器集成式高频变压器优化设计. 电源学报, 2025 , 23 (6) : 23 -31 . DOI: 10.13234/j.issn.2095-2805.2025.6.23
Zeyu GU, Xiaogao XIE. Optimal Design of Integrated High-frequency Transformer for LLC Resonant Converter Based on Finite Element Simulation[J]. Journal of Power Supply, 2025 , 23 (6) : 23 -31 . DOI: 10.13234/j.issn.2095-2805.2025.6.23
Year 2025 volume 23 Issue 6
56
4
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doi: 10.13234/j.issn.2095-2805.2025.6.23
  • Receive Date:2023-03-09
  • Online Date:2026-10-26
  • Published:2025-10-30
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  • Received:2023-03-09
  • Revised:2023-07-24
  • Accepted:2023-08-21
Affiliations
    School of Automation, Hangzhou Dianzi University, Hangzhou 310018, China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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