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Design Simulation and Parameter Optimization of A Ball Type Torque Limiter
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Zhirui DONG, Zhenjin NIE, Hao WU, Xiaolu WANG, Guangran NIU
Missiles and Space Vehicles | 2026, 49(2) : 77 - 86
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Missiles and Space Vehicles | 2026, 49(2): 77-86
Environment and Test
Design Simulation and Parameter Optimization of A Ball Type Torque Limiter
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Zhirui DONG, Zhenjin NIE, Hao WU, Xiaolu WANG, Guangran NIU
Affiliations
  • Innovation Center for Control Actuators, Beijing Institute of Precision Mechatronics and Controls, Beijing, 100076
Published: 2026-04-25 doi: 10.7654/j.issn.2097-1974.20260210
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Torque limiter is a physical protection device that ensures mechanical equipment operates under safe load conditions. Conventional engineering design typically employs static design and verification methods, with optimization and iteration carried out through physical prototypes, resulting in long development cycles and high costs. The design simulation and combination parameter optimization of a miniaturized torque limiter for a specific model are focused on. Firstly, based on the principle and elements of the steel ball's inclined surface disengagement, some mathematical formulas are established and a three-dimensional structure is designed, identifying the key parameters affecting the performance of the torque limiter. Secondly, the torque transmission characteristics and structural strength of the torque limiter are simulated, and the accuracy of some strength simulation results is verified by using Hertz contact theory. Thirdly, the main structural parameters are optimized and evaluated by using the orthogonal experiment method, obtaining the best parameter combination. Finally, two principle prototypes are produced based on the models before and after optimization, and static disengagement experiments are conducted to verify the accuracy of the disengagement torque under static load.

torque limiter  /  simulation analysis  /  parameter optimization  /  impact loads  /  disengagement torque
Zhirui DONG, Zhenjin NIE, Hao WU, Xiaolu WANG, Guangran NIU. Design Simulation and Parameter Optimization of A Ball Type Torque Limiter[J]. Missiles and Space Vehicles, 2026 , 49 (2) : 77 -86 . DOI: 10.7654/j.issn.2097-1974.20260210
Year 2026 volume 49 Issue 2
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Article Info
doi: 10.7654/j.issn.2097-1974.20260210
  • Receive Date:2025-12-16
  • Online Date:2026-05-12
  • Published:2026-04-25
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  • Received:2025-12-16
  • Revised:2026-03-03
Affiliations
    Innovation Center for Control Actuators, Beijing Institute of Precision Mechatronics and Controls, Beijing, 100076
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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