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Research progress in fusion welding of titanium/steel dissimilar metals
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Yueqing XIA1, 2, Guisheng XU1, Yongtao JIU2, Quanbin LU2, Peng GUO2, Jian QIN2, Zhigang PAN1, Peilin ZHOU1, Xiuli ZHANG1, Weimin LONG2
Journal of Materials Engineering | 2026, 54(8) : 106 - 118
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Journal of Materials Engineering | 2026, 54(8): 106-118
Research progress in fusion welding of titanium/steel dissimilar metals
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Yueqing XIA1, 2, Guisheng XU1, Yongtao JIU2, Quanbin LU2, Peng GUO2, Jian QIN2, Zhigang PAN1, Peilin ZHOU1, Xiuli ZHANG1, Weimin LONG2
Affiliations
  • 1.College of Mechanical & Electrical Engineering,Henan Agricultural University,Zhengzhou 450002,China
  • 2.State Key Laboratory of High Performance & Advanced Welding Materials,China Academy of Machinery Zhengzhou Research Institute of Mechanical Engineering Co. ,Ltd. ,Zhengzhou 450001,China
Published: 2026-08-20 doi: 10.11868/j.issn.1001-4381.2025.000450
Outline
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Titanium/steel (Ti/Fe) dissimilar metal composite components can fully utilize the advantages of titanium alloys, such as high specific strength, excellent corrosion resistance, and high-temperature stability, while also incorporating the benefits of steel, including high stiffness, low cost, and good machinability. However, the substantial differences in physical and chemical properties between Ti and Fe pose major challenges for the welding of titanium/steel dissimilar metal composites. Due to the advantages of good formability, strong adaptability, and high efficiency, fusion welding joints have garnered significant attention in the field of joining titanium/steel dissimilar metals in recent years. This paper systematically reviews the research progress of laser welding, arc welding, electron beam welding, and other processes, analyses the effects of different fusion welding processes, interlayers, and metallurgical products on the microstructure and properties of joints, and reveals the intrinsic relationship between process-microstructure-properties. Based on this analysis, the existing problems and future research directions of titanium/steel welding technique are summarized, such as the process improvement can not avoid the problems of intermetallic compounds, the limitations of single metal interlayer, and the complexity of composite interlayer scheme. The future research directions, such as metal high entropy alloying, machine learning aided design, and multi-process coordination are proposed to provide technical and theoretical support for the breakthrough of titanium/steel high-quality welding technique and speed up the engineering application process of titanium/steel composite components.

titanium/steel dissimilar metal  /  fusion welding  /  welding process  /  interlayer  /  microstructure and property
夏月庆, 徐桂生, 纠永涛, 路全彬, 郭鹏, 秦建, 潘志刚, 周培林, 张秀丽, 龙伟民. 钛/钢异种金属熔化焊研究进展. 材料工程, 2026 , 54 (8) : 106 -118 . DOI: 10.11868/j.issn.1001-4381.2025.000450
Yueqing XIA, Guisheng XU, Yongtao JIU, Quanbin LU, Peng GUO, Jian QIN, Zhigang PAN, Peilin ZHOU, Xiuli ZHANG, Weimin LONG. Research progress in fusion welding of titanium/steel dissimilar metals[J]. Journal of Materials Engineering, 2026 , 54 (8) : 106 -118 . DOI: 10.11868/j.issn.1001-4381.2025.000450
Year 2026 volume 54 Issue 8
51
23
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Article Info
doi: 10.11868/j.issn.1001-4381.2025.000450
  • Receive Date:2025-08-01
  • Online Date:2026-10-28
  • Published:2026-08-20
Article Data
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History
  • Received:2025-08-01
  • Accepted:2025-09-25
Funding
Affiliations
    1.College of Mechanical & Electrical Engineering,Henan Agricultural University,Zhengzhou 450002,China
    2.State Key Laboratory of High Performance & Advanced Welding Materials,China Academy of Machinery Zhengzhou Research Institute of Mechanical Engineering Co. ,Ltd. ,Zhengzhou 450001,China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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