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Research progress in decoupling methods of heat and mass transfer in arc welding and additive manufacturing
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Shanwen DONG1, 2, Xueya ZHAO1, Qian LU1, Yong ZENG1, Fan JIANG2, Shujun CHEN2, Zhidong YANG3
Journal of Materials Engineering | 2026, 54(9) : 76 - 90
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Journal of Materials Engineering | 2026, 54(9): 76-90
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Research progress in decoupling methods of heat and mass transfer in arc welding and additive manufacturing
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Shanwen DONG1, 2, Xueya ZHAO1, Qian LU1, Yong ZENG1, Fan JIANG2, Shujun CHEN2, Zhidong YANG3
Affiliations
  • 1.School of Mechanical Engineering,Yancheng Institute of Technology,Yancheng 224051,Jiangsu,China
  • 2.School of Mechanical & Energy Engineering,Beijing University of Technology,Beijing 100124,China
  • 3.School of Materials Science & Engineering,Jiangsu University of Science and Technology,Zhenjiang 212028,Jiangsu,China
Published: 2026-09-20 doi: 10.11868/j.issn.1001-4381.2026.000223
Outline
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Arc heat sources are extensively employed in welding and additive manufacturing, emerging as an indispensable core energy medium for the joining and forming of metal components. Nevertheless, traditional arc heat sources are plagued by inherent flaws, such as the highly-coupled heat and mass transfer behaviors that are difficult to control independently. This results in a profound coupling between the heat input to the workpiece and the wire deposition rate, posing a significant challenge in simultaneously satisfying the dual demands of high-efficiency deposition and high-quality forming. Consequently, it severely restricts the high-performance manufacturing process of large and complex structural components. Therefore, conducting research on the decoupling of heat and mass transfer in arc heat sources is of immense theoretical value and urgent engineering significance for transcending traditional arc manufacturing technology. This paper presents a systematic review of the research progress in the decoupling technology of heat and mass transfer in arc heat sources, with a particular focus on the state-of-the-art cross-arc configuration. From a physical perspective, this technology achieves orthogonal decoupling of heat input and mass transport through the coordinated arrangement of independent heat sources and independent mass sources. The article offers an in-depth examination of key aspects, including the stability control, droplet transfer behavior, and development challenges of cross-arc heat sources. Its objective is to provide a robust theoretical foundation and feasible technical route support for constructing a new generation of intelligent arc manufacturing systems with independent and controllable heat and mass.

arc heat sources  /  heat transfer  /  mass transfer  /  decoupling  /  cross arc
董善文, 赵雪雅, 卢倩, 曾勇, 蒋凡, 陈树君, 杨志东. 电弧焊接与增材制造热质传递解耦方法研究进展. 材料工程, 2026 , 54 (9) : 76 -90 . DOI: 10.11868/j.issn.1001-4381.2026.000223
Shanwen DONG, Xueya ZHAO, Qian LU, Yong ZENG, Fan JIANG, Shujun CHEN, Zhidong YANG. Research progress in decoupling methods of heat and mass transfer in arc welding and additive manufacturing[J]. Journal of Materials Engineering, 2026 , 54 (9) : 76 -90 . DOI: 10.11868/j.issn.1001-4381.2026.000223
Year 2026 volume 54 Issue 9
81
35
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Article Info
doi: 10.11868/j.issn.1001-4381.2026.000223
  • Receive Date:2026-04-17
  • Online Date:2026-10-28
  • Published:2026-09-20
Article Data
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  • Received:2026-04-17
  • Accepted:2026-05-28
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Affiliations
    1.School of Mechanical Engineering,Yancheng Institute of Technology,Yancheng 224051,Jiangsu,China
    2.School of Mechanical & Energy Engineering,Beijing University of Technology,Beijing 100124,China
    3.School of Materials Science & Engineering,Jiangsu University of Science and Technology,Zhenjiang 212028,Jiangsu,China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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