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Elastic performance and air-tightness of U-shaped metal seals
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Yunjiao SUN1, Difei WANG1, Jingda LI2, Chenxin JI1, Jun LYU2, Pengting LI1
Journal of Materials Engineering | 2026, 54(9) : 226 - 234
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Journal of Materials Engineering | 2026, 54(9): 226-234
• RESEARCH ARTICLE •
Elastic performance and air-tightness of U-shaped metal seals
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Yunjiao SUN1, Difei WANG1, Jingda LI2, Chenxin JI1, Jun LYU2, Pengting LI1
Affiliations
  • 1.School of Materials Science and Engineering,Dalian University of Technology,Dalian 116024,Liaoning,China
  • 2.School of Mechanics and Aeronautics,Dalian University of Technology,Dalian 116024,Liaoning,China
Published: 2026-09-20 doi: 10.11868/j.issn.1001-4381.2025.000127
Outline
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This study addresses the high-temperature sealing challenges in aero-engines by analyzing the effects of wall thickness, compression ratio, and cyclic compression cycles on the elastic performance of U-shaped metal seals. The optimal parameter combination is determined through systematic investigation. Additionally, a dedicated high-temperature gas tightness testing apparatus is developed to evaluate airtight performance, with a derived leakage rate calculation formula providing quantitative analysis. The results demonstrate that the elastic recovery rate decreases with increased wall thickness, higher compression ratios, or greater numbers of compression cycles. At 650 ℃, all three tested wall thicknesses maintain over 90% recovery rate after 50 compression cycles, with the 0.5 mm configuration showing superior elastic characteristics. Leakage rate exhibits negative correlation with temperature and contact stress, while displaying positive linear dependence on pressure differentials. Notably, the 0.5 mm seal achieves 50% lower leakage at 650 ℃ compared to room temperature. Enhanced wall thickness or compression ratio improves airtightness by elevating interfacial contact stress.

metal seal  /  elastic performance  /  air-tightness performance  /  leakage rate
孙赟娇, 王涤非, 李京达, 汲辰鑫, 吕军, 李鹏廷. U形金属密封件的弹性性能和气密性能. 材料工程, 2026 , 54 (9) : 226 -234 . DOI: 10.11868/j.issn.1001-4381.2025.000127
Yunjiao SUN, Difei WANG, Jingda LI, Chenxin JI, Jun LYU, Pengting LI. Elastic performance and air-tightness of U-shaped metal seals[J]. Journal of Materials Engineering, 2026 , 54 (9) : 226 -234 . DOI: 10.11868/j.issn.1001-4381.2025.000127
Year 2026 volume 54 Issue 9
70
30
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Article Info
doi: 10.11868/j.issn.1001-4381.2025.000127
  • Receive Date:2025-03-04
  • Online Date:2026-10-28
  • Published:2026-09-20
Article Data
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History
  • Received:2025-03-04
  • Accepted:2025-04-14
Funding
Affiliations
    1.School of Materials Science and Engineering,Dalian University of Technology,Dalian 116024,Liaoning,China
    2.School of Mechanics and Aeronautics,Dalian University of Technology,Dalian 116024,Liaoning,China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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