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Process and properties of porous metal aluminum fabricated by material extrusion forming
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Yangfan LI, Li YANG, Shiyan TANG, Jingfei LIU, Zhiyuan YANG, Zizhen XU, Chao CAI, Zitian FAN
Journal of Materials Engineering | 2026, 54(2) : 212 - 221
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Journal of Materials Engineering | 2026, 54(2): 212-221
• RESEARCH ARTICLE •
Process and properties of porous metal aluminum fabricated by material extrusion forming
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Yangfan LI, Li YANG, Shiyan TANG, Jingfei LIU, Zhiyuan YANG, Zizhen XU, Chao CAI, Zitian FAN
Affiliations
  • State Key Laboratory of Materials Processing and Die & Mould Technology,School of Materials Science and Engineering,Huazhong University of Science and Technology,Wuhan 430074,China
Published: 2026-02-20 doi: 10.11868/j.issn.1001-4381.2025.000378
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Porous metal aluminum, a low-density metallic foam with a porous structure, exhibits good energy absorption and sound absorption properties, leading to its wide application in fields such as machinery manufacturing and aerospace. Currently, the fabrication of porous aluminum primarily relies on physical or electrochemical methods, which often involve complex processes and high costs. This study employs a low-cost material extrusion forming technique to prepare porous metal aluminum, investigates its forming characteristics, and systematically examines the effects of aluminum-based slurry solid content, forming parameters, and sintering processes on the properties of the extruded porous metal aluminum, and the pore structure is optimized to prepare porous metal aluminum. The results show that when the solid content of the aluminum-based slurry is 80%(mass fraction), the desired billet can be extruded completely without collapse or depression. Using process parameters of a needle diameter of 0.34 mm, a layer height of 0.22 mm, and a filling rate of 50% to prepare the billet. The porous metal aluminum obtained by sintering at 650 ℃ and holding for 150 min has good properties, with a flexural strength of 12.57 MPa, a porosity of 53.96%, and a shrinkage rate of 3.19%, meeting the performance requirements for porous metal aluminum.

material extrusion forming  /  metal aluminum  /  porous  /  strength
李杨帆, 杨力, 唐世艳, 刘菁非, 杨致远, 徐子桢, 蔡超, 樊自田. 材料挤出成形多孔金属铝的工艺及性能研究. 材料工程, 2026 , 54 (2) : 212 -221 . DOI: 10.11868/j.issn.1001-4381.2025.000378
Yangfan LI, Li YANG, Shiyan TANG, Jingfei LIU, Zhiyuan YANG, Zizhen XU, Chao CAI, Zitian FAN. Process and properties of porous metal aluminum fabricated by material extrusion forming[J]. Journal of Materials Engineering, 2026 , 54 (2) : 212 -221 . DOI: 10.11868/j.issn.1001-4381.2025.000378
Year 2026 volume 54 Issue 2
68
30
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Article Info
doi: 10.11868/j.issn.1001-4381.2025.000378
  • Receive Date:2025-07-01
  • Online Date:2026-10-27
  • Published:2026-02-20
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History
  • Received:2025-07-01
  • Accepted:2025-09-17
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Affiliations
    State Key Laboratory of Materials Processing and Die & Mould Technology,School of Materials Science and Engineering,Huazhong University of Science and Technology,Wuhan 430074,China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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