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Effect of halogen-free direct coating process on free air ball morphology of palladium-coated copper wire
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Jiyuan LI1, Shaolin LI1, Kexing SONG1, 2, Yanjun ZHOU1, Jun CAO3, Fei CAO4, Hui SU1
Journal of Materials Engineering | 2026, 54(3) : 213 - 221
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Journal of Materials Engineering | 2026, 54(3): 213-221
• RESEARCH ARTICLE •
Effect of halogen-free direct coating process on free air ball morphology of palladium-coated copper wire
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Jiyuan LI1, Shaolin LI1, Kexing SONG1, 2, Yanjun ZHOU1, Jun CAO3, Fei CAO4, Hui SU1
Affiliations
  • 1.Henan Key Laboratory of Non-ferrous Materials Science and Processing Technology,Henan University of Science and Technology,Luoyang 471023,Henan,China
  • 2.Henan Academy of Sciences,Zhengzhou 450052,China
  • 3.School of Mechanical and Power Engineering,Henan Polytechnic University,Jiaozuo 454000,Henan,China
  • 4.School of Materials Science and Engineering,Xi’an University of Technology,Xi’an 710000,China
Published: 2026-03-20 doi: 10.11868/j.issn.1001-4381.2023.000829
Outline
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The characteristics of palladium layer on the surface of copper wire are important factors affecting the quality of free air ball (FAB) and bonding during chip packaging. In this paper, palladium-coated copper wires with different coating speeds and coating temperatures are prepared by halogen-free direct coating process. The effects of coating speed on the morphology of the coating and the characteristics of FAB are studied. The results show that with the increase of coating speed, the coating time decreases, and the uniformity of the distribution of palladium particles on the surface of the copper wire becomes worse. The agglomeration of palladium particles with uneven local distribution causes the concentration of palladium particles to be too high, and the agglomeration area of palladium particles on the surface of the coating increases. Under the plating speed of 50 m/min, the distribution of palladium on the surface of the coating is more uniform. With the increase of coating speed, the diameter of FAB decreases gradually. The difference of palladium content between the agglomeration area and the non-agglomeration area of Pd particles on the surface of Pd-coated copper wire increases, and the consistency of FAB sphere size gradually decreases. At a lower coating speed of 50 m/min, the distribution of palladium content on the surface of FAB is relatively uniform. At a higher coating speed of 100 m/min, a large number of agglomerated palladium particles on the surface of the coating are remelted to form a large area of continuous palladium-rich area on the surface of the FAB, and the uniformity of palladium redistribution is poor. Considering the uniformity of FAB size and surface palladium redistribution, the coating speed of 50 m/min and the coating temperature of 400 ℃ are the better process parameters for the coating of palladium-coated copper wire.

copper bond wire  /  palladium-coated copper wire  /  coating speed  /  free air ball
李纪渊, 李韶林, 宋克兴, 周延军, 曹军, 曹飞, 苏辉. 无卤直接涂镀工艺对镀钯铜线无空气焊球形貌的影响. 材料工程, 2026 , 54 (3) : 213 -221 . DOI: 10.11868/j.issn.1001-4381.2023.000829
Jiyuan LI, Shaolin LI, Kexing SONG, Yanjun ZHOU, Jun CAO, Fei CAO, Hui SU. Effect of halogen-free direct coating process on free air ball morphology of palladium-coated copper wire[J]. Journal of Materials Engineering, 2026 , 54 (3) : 213 -221 . DOI: 10.11868/j.issn.1001-4381.2023.000829
Year 2026 volume 54 Issue 3
66
34
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Article Info
doi: 10.11868/j.issn.1001-4381.2023.000829
  • Receive Date:2023-12-11
  • Online Date:2026-10-27
  • Published:2026-03-20
Article Data
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History
  • Received:2023-12-11
  • Accepted:2024-01-08
Funding
Affiliations
    1.Henan Key Laboratory of Non-ferrous Materials Science and Processing Technology,Henan University of Science and Technology,Luoyang 471023,Henan,China
    2.Henan Academy of Sciences,Zhengzhou 450052,China
    3.School of Mechanical and Power Engineering,Henan Polytechnic University,Jiaozuo 454000,Henan,China
    4.School of Materials Science and Engineering,Xi’an University of Technology,Xi’an 710000,China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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