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Micro-extrusion 3D printing and sewage filtration performance of multi-layer cross-hole alumina ceramics
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Yi WANG1, 2, Chi ZHANG1, 2, Fuchu LIU1, 2, Miao WANG1, 2, Ji QI1, 2, Qinglei SUN2, 3, Guangchao HAN1, 2
Journal of Materials Engineering | 2026, 54(2) : 122 - 133
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Journal of Materials Engineering | 2026, 54(2): 122-133
• CERAMIC ADDITIVE MANUFACTURING AND ITS APPLICATIONS •
Micro-extrusion 3D printing and sewage filtration performance of multi-layer cross-hole alumina ceramics
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Yi WANG1, 2, Chi ZHANG1, 2, Fuchu LIU1, 2, Miao WANG1, 2, Ji QI1, 2, Qinglei SUN2, 3, Guangchao HAN1, 2
Affiliations
  • 1.School of Mechanical Engineering and Electronic Information,China University of Geosciences,Wuhan 430074,China
  • 2.Shenzhen Research Institute,China University of Geosciences,Shenzhen 518057,Guangdong,China
  • 3.Gemmological Institute,China University of Geosciences,Wuhan 430074,China
Published: 2026-02-20 doi: 10.11868/j.issn.1001-4381.2025.000114
Outline
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The ceramic slurry is prepared using alumina and calcium carbonate powder as matrix materials,polyvinyl alcohol solution as a binder,and acetic acid as a dispersant. Different porous alumina-based ceramics are printed by micro-extrusion 3D printing technology. The effects of hole structure and thickness on the sewage filtration performance and its affecting mechanism of porous alumina-based ceramics are investigated. The results show that the multi-layer cross-hole alumina-based ceramic samples with the hole diameter less than 0.1 mm are successfully fabricated by the micro-extrusion 3D printing method with a stepwise 30° filling angle and varying filling rates. The cross hole distribution can divert sewage flow and increase the effective filtration area,while the thicker multi-layer cross-hole porous alumina-based ceramic provides a longer path for sewage filtration,facilitating the removal of small molecular particles in the sewage. When the filling rate is 90% and the ceramic thickness exceeds 8 mm,the sewage turbidity removal rate exceeds 90%,and the filtered sewage turbidity is below 10 NUT,satisfying the industrial and agricultural requirements for water. Based on adsorption,screening-filter cake-deep bed filtration mechanism,a filtration mechanism model of the multi-layer cross-hole and through-hole structures is established. The multi-layer cross-hole alumina-based ceramics with submicron and micron-sized holes perform better in terms of permeability and filtration ability,compared to through-hole alumina filtration ceramics,possessing higher potential for sewage treatment applications. This research provides valuable reference for the application of micro-extrusion 3D printing technology in the field of porous ceramic filtration.

micro-extrusion 3D printing technology  /  porous alumina ceramics  /  multi-layer cross-hole  /  sewage filtration
王毅, 张驰, 刘富初, 王妙, 綦吉, 孙庆磊, 韩光超. 多层交叉孔结构氧化铝基陶瓷的微挤出3D打印成形及污水过滤性能. 材料工程, 2026 , 54 (2) : 122 -133 . DOI: 10.11868/j.issn.1001-4381.2025.000114
Yi WANG, Chi ZHANG, Fuchu LIU, Miao WANG, Ji QI, Qinglei SUN, Guangchao HAN. Micro-extrusion 3D printing and sewage filtration performance of multi-layer cross-hole alumina ceramics[J]. Journal of Materials Engineering, 2026 , 54 (2) : 122 -133 . DOI: 10.11868/j.issn.1001-4381.2025.000114
Year 2026 volume 54 Issue 2
78
37
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Article Info
doi: 10.11868/j.issn.1001-4381.2025.000114
  • Receive Date:2025-02-27
  • Online Date:2026-10-27
  • Published:2026-02-20
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  • Received:2025-02-27
  • Accepted:2025-03-31
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Affiliations
    1.School of Mechanical Engineering and Electronic Information,China University of Geosciences,Wuhan 430074,China
    2.Shenzhen Research Institute,China University of Geosciences,Shenzhen 518057,Guangdong,China
    3.Gemmological Institute,China University of Geosciences,Wuhan 430074,China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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