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Research progress in interfacial microstructure,defect evolution and deformation mechanisms of Al/steel dissimilar materials based on synchrotron radiation in-situ characterization
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Guan HUANG1, Junchao YANG1, Zongye DING2, 3, Haibing LI1, Wenbo ZHU1, Yongtao JIU4, Quanbin LU2, Weimin LONG2, Qiaodan HU3
Journal of Materials Engineering | 2026, 54(1) : 30 - 45
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Journal of Materials Engineering | 2026, 54(1): 30-45
• APPLICATION OF NEUTRON AND SYNCHROTRON RADIATION LARGE-SCALE SCIENTIFIC FACILITIES IN MATERIALS RESEARCH COLUMN •
Research progress in interfacial microstructure,defect evolution and deformation mechanisms of Al/steel dissimilar materials based on synchrotron radiation in-situ characterization
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Guan HUANG1, Junchao YANG1, Zongye DING2, 3, Haibing LI1, Wenbo ZHU1, Yongtao JIU4, Quanbin LU2, Weimin LONG2, Qiaodan HU3
Affiliations
  • 1.School of Mechatronic Engineering and Automation,Foshan University,Foshan 528225,Guangdong,China
  • 2.State Key Laboratory of High Performance & Advanced Welding Materials,China Academy of Machinery Zhengzhou Research Institute of Mechanical Engineering Co. ,Ltd. ,Zhengzhou 450001,China
  • 3.School of Materials Science and Engineering,Shanghai Jiao Tong University,Shanghai 200240,China
  • 4.Ningbo Songlan Cutting Tools Technology Co. ,Ltd. ,Ningbo 315700,Zhejiang,China
Published: 2026-01-20 doi: 10.11868/j.issn.1001-4381.2025.000435
Outline
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Revealing the evolution and deformation mechanisms of interfacial microstructures and defects plays a crucial role in regulating the interfacial microstructures and properties of Al/steel dissimilar joints. However,conventional characterization methods are often inadequate for effectively elucidating the dynamic evolution mechanisms at the interface. This paper reviews the breakthrough progress of synchrotron radiation in-situ characterization techniques in elucidating the interfacial metallurgical reactions and strengthening-toughening mechanisms of Al/steel joints. By utilizing synchrotron radiation X-ray two-dimensional imaging,micro-tomography,and diffraction techniques,in-situ observations are achieved for the heterogeneous dissolution of steel,interfacial diffusion reactions,solidification behavior during Al/steel-liquid/solid interfacial reactions,as well as the deformation behavior of joints under load. These studies have provided deep insights into the growth kinetics and three-dimensional morphological evolution mechanisms of tongue-shaped Fe2Al5,irregular FeAl3,and faceted Si phases at Al/steel interfaces. Furthermore,the geometric morphology and spatial distribution characteristics of pores are remodelled,the evolution of residual stress distribution in components is characterized in-situ,and the mechanisms of crack initiation and propagation in heterogeneous components under loading conditions are clarified. Synchrotron radiation techniques overcome the limitations of traditional two-dimensional static characterization,providing dynamic experimental data for understanding the dissolution-diffusion-solidification processes and damage behavior under load at Al/steel interfaces. Future work should focus on in-situ studies of the metallurgical and mechanical behaviors at Al/steel interfaces under multi-field coupling or complex extreme conditions,as well as the development of intelligent in-situ characterization platforms.

Al/steel dissimilar material  /  synchrotron radiation in-situ characterization  /  microstructure and defect  /  residual stress  /  deformation behavior
黄冠, 杨俊朝, 丁宗业, 黎海兵, 朱文博, 纠永涛, 路全彬, 龙伟民, 胡侨丹. 基于同步辐射原位表征的铝/钢异质材料界面组织与缺陷演化及变形机制研究进展. 材料工程, 2026 , 54 (1) : 30 -45 . DOI: 10.11868/j.issn.1001-4381.2025.000435
Guan HUANG, Junchao YANG, Zongye DING, Haibing LI, Wenbo ZHU, Yongtao JIU, Quanbin LU, Weimin LONG, Qiaodan HU. Research progress in interfacial microstructure,defect evolution and deformation mechanisms of Al/steel dissimilar materials based on synchrotron radiation in-situ characterization[J]. Journal of Materials Engineering, 2026 , 54 (1) : 30 -45 . DOI: 10.11868/j.issn.1001-4381.2025.000435
Year 2026 volume 54 Issue 1
91
48
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Article Info
doi: 10.11868/j.issn.1001-4381.2025.000435
  • Receive Date:2025-07-25
  • Online Date:2026-10-26
  • Published:2026-01-20
Article Data
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History
  • Received:2025-07-25
  • Accepted:2025-09-21
Funding
Affiliations
    1.School of Mechatronic Engineering and Automation,Foshan University,Foshan 528225,Guangdong,China
    2.State Key Laboratory of High Performance & Advanced Welding Materials,China Academy of Machinery Zhengzhou Research Institute of Mechanical Engineering Co. ,Ltd. ,Zhengzhou 450001,China
    3.School of Materials Science and Engineering,Shanghai Jiao Tong University,Shanghai 200240,China
    4.Ningbo Songlan Cutting Tools Technology Co. ,Ltd. ,Ningbo 315700,Zhejiang,China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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