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Influence of plasma arc welding heat treatment on microstructure and magnetic properties of 1J85 permalloy welded joints
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Jian SUN1, Wenju GU2, Liwei ZHANG2, Xiucong YAO2, Yanfei GENG1, Xizhang CHEN1
Journal of Materials Engineering | 2026, 54(1) : 178 - 186
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Journal of Materials Engineering | 2026, 54(1): 178-186
• RESEARCH ARTICLE •
Influence of plasma arc welding heat treatment on microstructure and magnetic properties of 1J85 permalloy welded joints
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Jian SUN1, Wenju GU2, Liwei ZHANG2, Xiucong YAO2, Yanfei GENG1, Xizhang CHEN1
Affiliations
  • 1.School of Mechanical and Electrical Engineering,Wenzhou University,Wenzhou 325035,Zhejiang,China
  • 2.Institute of Low Voltage Electrical Appliances,Zhejiang Chint Electrics Co. ,Ltd. ,Yueqing 325600,Zhejiang,China
Published: 2026-01-20 doi: 10.11868/j.issn.1001-4381.2024.000442
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This study addresses the issue of magnetic property degradation during the welding of 1J85 permalloy. Comparative experiments are conducted on 1.5 mm thick annular 1J85 permalloy using two processes: plasma arc welding (PAW) and plasma arc heat treatment welding (PAHTW), to systematically investigate the effects of these processes on the microstructure and magnetic properties of welded joints. The microstructure, elemental distribution, magnetic permeability and coercivity of the joints are analyzed using optical microscopy, scanning electron microscopy, energy-dispersive spectroscopy, and soft magnetic property testing. The results show that under the PAW process, the morphology of the weld joint exhibits a funnel-shaped structure with a wider top and narrower bottom; under the PAHTW process, multi-layered regional boundaries are formed in the weld zone, with significant grain growth, reduced number of cellular subcrystals, and decreased grain boundary density. Energy-dispersive spectroscopy analysis indicates that the content of the non-magnetic element Si in the weld zone relatively reduces by approximately 50% compared with that in the PAW process. Compared with the PAW process, after PAHTW treatment, the initial magnetic permeability of the joint increases from 40.12 mH/m to 78.81 mH/m, the maximum magnetic permeability increases from 72.63 mH/m to 113.41 mH/m, and the coercivity decreases from 1.70 A/m to 1.24 A/m.

magnetic shielding  /  1J85 permalloy  /  welded joint  /  plasma arc heat treatment welding  /  microstructure  /  magnetic property
孙建, 谷文举, 张丽炜, 姚秀聪, 耿燕飞, 陈希章. 等离子弧焊接热处理对1J85坡莫合金焊接接头微观组织及磁性能的影响. 材料工程, 2026 , 54 (1) : 178 -186 . DOI: 10.11868/j.issn.1001-4381.2024.000442
Jian SUN, Wenju GU, Liwei ZHANG, Xiucong YAO, Yanfei GENG, Xizhang CHEN. Influence of plasma arc welding heat treatment on microstructure and magnetic properties of 1J85 permalloy welded joints[J]. Journal of Materials Engineering, 2026 , 54 (1) : 178 -186 . DOI: 10.11868/j.issn.1001-4381.2024.000442
Year 2026 volume 54 Issue 1
64
33
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Article Info
doi: 10.11868/j.issn.1001-4381.2024.000442
  • Receive Date:2024-06-18
  • Online Date:2026-10-26
  • Published:2026-01-20
Article Data
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History
  • Received:2024-06-18
  • Accepted:2024-08-07
Funding
Affiliations
    1.School of Mechanical and Electrical Engineering,Wenzhou University,Wenzhou 325035,Zhejiang,China
    2.Institute of Low Voltage Electrical Appliances,Zhejiang Chint Electrics Co. ,Ltd. ,Yueqing 325600,Zhejiang,China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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