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Interface defect suppression and performance optimization of 45/316L/CuSn5 gradient layer prepared by laser cladding additive manufacturing
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Lihong DING1, 2, Weining LEI2, 3, Jufang CHEN3
Journal of Materials Engineering | 2026, 54(1) : 139 - 149
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Journal of Materials Engineering | 2026, 54(1): 139-149
• RESEARCH ARTICLE •
Interface defect suppression and performance optimization of 45/316L/CuSn5 gradient layer prepared by laser cladding additive manufacturing
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Lihong DING1, 2, Weining LEI2, 3, Jufang CHEN3
Affiliations
  • 1.Engineering Training Center,Jiangsu University of Technology,Changzhou 213001,Jiangsu,China
  • 2.Jiangsu Key Laboratory of Advanced Materials Design and Additive Manufacturing,Changzhou 213001,Jiangsu,China
  • 3.School of Mechanical Engineering,Jiangsu University of Technology,Changzhou 213001,Jiangsu,China
Published: 2026-01-20 doi: 10.11868/j.issn.1001-4381.2025.000607
Outline
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Aiming at the interface defect issue of 45/CuSn5 alloy cladding layer,this study proposes a method for suppressing interface defects and optimizing the performance of 45/316L/CuSn5 gradient cladding layer prepared by laser cladding additively using 316L as a transition layer. By systematically comparing the microstructure and element distribution of the interface between the 45/CuSn5 single cladding layer and the 45/316L/CuSn5 gradient cladding layer,the control mechanism of the 316L transition layer is revealed,and the properties of the substrate and gradient cladding layer are compared and studied. The results show that the gradient cladding layer forms a defect-free metallurgical bonding interface due to the introduction of 316L transition layer,and the interface exhibits obvious elemental interdiffusion. The high concentration gradient of Cr element effectively reduces the interface energy and suppresses crack initiation. The diffusion of Cu element into 316L promotes the formation of a Cu-Ni solid solution,while the transition from 316L to the CuSn5 surface cladding layer realizes a transition from austenite (γ-Fe) to an α-Cu solid solution. This crystallographic structure transition effectively suppresses the formation of interfacial brittle phases, thereby achieving interface defect suppression. In the friction and wear test under dry friction conditions with a load of 20 N and reciprocating linear motion for 30 min,the average friction coefficient of the gradient cladding layer is 0.1486,significantly lower than that of the substrate(0.4080);the wear rate is 1.723 mm3·N-1·m-1,which is 30.21% lower than that of the substrate(2.469 mm3·N-1·m-1),achieving optimized wear resistance of the substrate. Electrochemical corrosion tests further show that in a 3.5%NaCl solution,the corrosion current density of the gradient cladding layer(3.105×10-6 A·cm-2)is one order of magnitude lower than that of the substrate(4.839×10-5 A·cm-2), with the corrosion rate reduced by 93.58%, demonstrating significantly enhanced corrosion resistance.

laser cladding  /  316L  /  CuSn5  /  defect suppression  /  performance optimization
丁立红, 雷卫宁, 陈菊芳. 激光熔覆增材制备45/316L/CuSn5梯度层的界面缺陷抑制及性能优化. 材料工程, 2026 , 54 (1) : 139 -149 . DOI: 10.11868/j.issn.1001-4381.2025.000607
Lihong DING, Weining LEI, Jufang CHEN. Interface defect suppression and performance optimization of 45/316L/CuSn5 gradient layer prepared by laser cladding additive manufacturing[J]. Journal of Materials Engineering, 2026 , 54 (1) : 139 -149 . DOI: 10.11868/j.issn.1001-4381.2025.000607
Year 2026 volume 54 Issue 1
79
38
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Article Info
doi: 10.11868/j.issn.1001-4381.2025.000607
  • Receive Date:2025-10-30
  • Online Date:2026-10-26
  • Published:2026-01-20
Article Data
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History
  • Received:2025-10-30
  • Accepted:2025-11-18
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Affiliations
    1.Engineering Training Center,Jiangsu University of Technology,Changzhou 213001,Jiangsu,China
    2.Jiangsu Key Laboratory of Advanced Materials Design and Additive Manufacturing,Changzhou 213001,Jiangsu,China
    3.School of Mechanical Engineering,Jiangsu University of Technology,Changzhou 213001,Jiangsu,China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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