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Novel progress of laser cladding and its applications in material fabrication
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Shiyun DONG1, Zhe SUN1, Lu QIN1, 2, Shixing YAN1
Journal of Materials Engineering | 2026, 54(8) : 69 - 90
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Journal of Materials Engineering | 2026, 54(8): 69-90
Novel progress of laser cladding and its applications in material fabrication
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Shiyun DONG1, Zhe SUN1, Lu QIN1, 2, Shixing YAN1
Affiliations
  • 1.National Key Lab for Remanufacturing,Army Arms University of PLA,Beijing 100072,China
  • 2.College of Mechanical and Electrical Engineering,Shandong University of Science and Technology,Qingdao 266590,Shandong,China
Published: 2026-08-20 doi: 10.11868/j.issn.1001-4381.2026.000281
Outline
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Laser cladding uses a high-energy laser to rapidly melt cladding materials with the substrate surface, forming a metallurgically bonded coating upon solidification. It is a key technology for producing high-performance surface coatings and remanufacturing metallic components. Recently, laser cladding has evolved from a surface coating technique into a comprehensive process integrating coating fabrication, repair of damaged parts, and additive manufacturing, showing great potential in new material development. This review first elaborates the metallurgical characteristics of laser cladding metals, then highlights process innovations in four directions: high efficiency, hybridization, specialization, and intellectualization. It further addresses the role of laser cladding in material development and fabrication, systematically reviewing research progress on conventional alloys, high-entropy alloys, amorphous alloys, metal matrix composites, and functionally graded materials, and summarizing their strengthening mechanisms and typical applications. However, challenges remain for laser cladding fabricating materials, including incomplete non-equilibrium solidification theories, lack of quantitative process-microstructure-property models, and inadequate monitoring and evaluation techniques. Future efforts should prioritize data-driven intelligent optimization, novel material system design, extreme-environment adaptability, and integration of multi-energy-field hybrid processes and combined process chains.

laser cladding  /  material fabrication  /  high-entropy alloy  /  amorphous alloy  /  metal matrix composite  /  functionally graded material
董世运, 孙哲, 秦璐, 闫世兴. 激光熔覆工艺创新发展及其在材料创制中的应用. 材料工程, 2026 , 54 (8) : 69 -90 . DOI: 10.11868/j.issn.1001-4381.2026.000281
Shiyun DONG, Zhe SUN, Lu QIN, Shixing YAN. Novel progress of laser cladding and its applications in material fabrication[J]. Journal of Materials Engineering, 2026 , 54 (8) : 69 -90 . DOI: 10.11868/j.issn.1001-4381.2026.000281
Year 2026 volume 54 Issue 8
122
32
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Article Info
doi: 10.11868/j.issn.1001-4381.2026.000281
  • Receive Date:2026-05-08
  • Online Date:2026-10-28
  • Published:2026-08-20
Article Data
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History
  • Received:2026-05-08
  • Accepted:2026-07-03
Funding
Affiliations
    1.National Key Lab for Remanufacturing,Army Arms University of PLA,Beijing 100072,China
    2.College of Mechanical and Electrical Engineering,Shandong University of Science and Technology,Qingdao 266590,Shandong,China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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