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Current application status and prospects of machine learning in friction stir welding and additive manufacturing
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Lei SHI1, 2, Guoxin DAI1, 2, Xiankun ZHANG1, 2, Chuansong WU1, 2, Shitao YAN3
Journal of Materials Engineering | 2026, 54(8) : 91 - 105
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Journal of Materials Engineering | 2026, 54(8): 91-105
Current application status and prospects of machine learning in friction stir welding and additive manufacturing
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Lei SHI1, 2, Guoxin DAI1, 2, Xiankun ZHANG1, 2, Chuansong WU1, 2, Shitao YAN3
Affiliations
  • 1.State Key Laboratory of Advanced Equipment and Technology for Metal Forming,Shandong University,Jinan 250061,China
  • 2.Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials;(Ministry of Education),Shandong University,Jinan 250061,China
  • 3.Shandong Taikai Apparatus;Complete Co. ,Ltd. ,Tai’an 271000,Shandong,China
Published: 2026-08-20 doi: 10.11868/j.issn.1001-4381.2026.000186
Outline
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Friction stir welding and its derived solid-state additive manufacturing technologies stand as one of the effective approaches to avoid melting defects and achieve the fabrication of high-performance lightweight alloy components. However,the friction stir welding and solid-state additive manufacturing processes involve complex thermo-mechanical-fluid-microstructure couplings,posing significant challenges to traditional trial-and-error methods for process optimization. The emergence of machine learning provides a transformative solution for process understanding and intelligent control in this field. This paper presents a systematic review of machine learning applications in friction stir welding and additive friction stir deposition. It categorizes and elaborates on the current research status and data processing strategies in aspects such as performance prediction,defect detection,and in-situ control. Addressing the limitations of purely data-driven models,it focuses on investigating different fusion paradigms of physics-informed machine learning and their cutting-edge applications. Finally, it points out that future research should concentrate on further developing generalizable prediction models,achieving real-time closed-loop intelligent control,and integrating active learning for autonomous process exploration,aiming to provide references for advancing these technologies toward intelligent and high-performance development.

friction stir welding  /  friction stir additive manufacturing  /  machine learning  /  process optimization  /  process monitoring  /  physics-informed machine learning
石磊, 戴国欣, 张贤昆, 武传松, 颜世涛. 机器学习在搅拌摩擦焊接与增材制造领域的应用现状与展望. 材料工程, 2026 , 54 (8) : 91 -105 . DOI: 10.11868/j.issn.1001-4381.2026.000186
Lei SHI, Guoxin DAI, Xiankun ZHANG, Chuansong WU, Shitao YAN. Current application status and prospects of machine learning in friction stir welding and additive manufacturing[J]. Journal of Materials Engineering, 2026 , 54 (8) : 91 -105 . DOI: 10.11868/j.issn.1001-4381.2026.000186
Year 2026 volume 54 Issue 8
79
39
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Article Info
doi: 10.11868/j.issn.1001-4381.2026.000186
  • Receive Date:2026-03-31
  • Online Date:2026-10-28
  • Published:2026-08-20
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  • Received:2026-03-31
  • Accepted:2026-05-13
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Affiliations
    1.State Key Laboratory of Advanced Equipment and Technology for Metal Forming,Shandong University,Jinan 250061,China
    2.Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials;(Ministry of Education),Shandong University,Jinan 250061,China
    3.Shandong Taikai Apparatus;Complete Co. ,Ltd. ,Tai’an 271000,Shandong,China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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