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Formation and suppression of cracks in ceramics prepared directly by laser additive manufacturing
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Minghui YU1, Haijun SU1, 2, Zhonglin SHEN1, Hao JIANG1, Peixin YANG1, Zhuo ZHANG1, Min GUO1
Journal of Materials Engineering | 2026, 54(2) : 1 - 14
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Journal of Materials Engineering | 2026, 54(2): 1-14
• CERAMIC ADDITIVE MANUFACTURING AND ITS APPLICATIONS •
Formation and suppression of cracks in ceramics prepared directly by laser additive manufacturing
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Minghui YU1, Haijun SU1, 2, Zhonglin SHEN1, Hao JIANG1, Peixin YANG1, Zhuo ZHANG1, Min GUO1
Affiliations
  • 1.State Key Laboratory of Solidification Processing,Northwestern Polytechnical University,Xi’an 710072,China
  • 2.Research & Development Institute of Northwestern Polytechnical University in Shenzhen,Shenzhen 518057,China
Published: 2026-02-20 doi: 10.11868/j.issn.1001-4381.2025.000321
Outline
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Ceramic materials, with their high strength, high hardness, excellent high-temperature resistance, and superior corrosion resistance, have broad application prospects in fields such as machinery, electronics, aerospace, and biomedical engineering. However, traditional ceramic processing techniques are restricted by mold dependency and limited design freedom, making it difficult to meet the demand for efficient and rapid manufacturing of complex components. Laser additive manufacturing (LAM), including laser powder bed fusion (LPBF) and laser directed energy deposition (LDED), primarily achieves three-dimensional solid formation through layer-by-layer laser melting and stacking, providing a revolutionary solution for the rapid, customized manufacturing of complex-shaped ceramic components. However, the crack defects generated during the rapid solidification process in LAM severely constrain performance enhancement and engineering applications, becoming an urgent challenge and research hotspot in this field. This paper outlines the forming principles and the latest domestic and international progress of ceramic materials using LPBF and LDED technologies. It focuses on discussing the crack formation mechanisms, microstructural evolution, mechanical properties, and their influencing factors in direct laser additive manufacturing of ceramics. Additionally, it systematically summarizes strategies for suppressing cracks, such as forming preheating, process optimization, ultrasonic assistance, and microstructural control, along with their effects. Finally, it provides an outlook on the future development trends and core challenges of ceramic LAM technology, focusing on directions such as multi-physical field coupling simulations, material composition optimization, and multi-field assisted technologies, offering guidance for promoting the rapid development of ceramic laser additive manufacturing technology.

ceramic  /  laser additive manufacturing  /  crack  /  microstructure  /  mechanical property
余明辉, 苏海军, 申仲琳, 姜浩, 杨培鑫, 张卓, 郭敏. 陶瓷直接激光增材制造裂纹形成机制及其抑制策略. 材料工程, 2026 , 54 (2) : 1 -14 . DOI: 10.11868/j.issn.1001-4381.2025.000321
Minghui YU, Haijun SU, Zhonglin SHEN, Hao JIANG, Peixin YANG, Zhuo ZHANG, Min GUO. Formation and suppression of cracks in ceramics prepared directly by laser additive manufacturing[J]. Journal of Materials Engineering, 2026 , 54 (2) : 1 -14 . DOI: 10.11868/j.issn.1001-4381.2025.000321
Year 2026 volume 54 Issue 2
66
31
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Article Info
doi: 10.11868/j.issn.1001-4381.2025.000321
  • Receive Date:2025-06-03
  • Online Date:2026-10-27
  • Published:2026-02-20
Article Data
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History
  • Received:2025-06-03
  • Accepted:2025-07-10
Funding
Affiliations
    1.State Key Laboratory of Solidification Processing,Northwestern Polytechnical University,Xi’an 710072,China
    2.Research & Development Institute of Northwestern Polytechnical University in Shenzhen,Shenzhen 518057,China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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