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Research progress and application of additive manufacturing technology for rotorcraft structure
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Zhenzhong HAN1, Guangchang CHEN1, Wei LI2, Peigang HE3, Peigang WEN4, Shuqun YE5, Kun LIANG1, Xudong DENG1
Journal of Materials Engineering | 2026, 54(4) : 64 - 85
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Journal of Materials Engineering | 2026, 54(4): 64-85
• REVIEW •
Research progress and application of additive manufacturing technology for rotorcraft structure
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Zhenzhong HAN1, Guangchang CHEN1, Wei LI2, Peigang HE3, Peigang WEN4, Shuqun YE5, Kun LIANG1, Xudong DENG1
Affiliations
  • 1.China Helicopter Research and Development Institute,Jingdezhen 333001,Jiangxi,China
  • 2.Changhe Aircraft Industries (Group) Ltd. ,Jingdezhen 333003,Jiangxi,China
  • 3.Institute for Advanced Ceramics,Harbin Institute of Technology,Harbin 150001,China
  • 4.AECC Beijing Institute of Aeronautical Materials,Beijing 100095,China
  • 5.China Aviation Laser Manufacturing Co. ,Ltd. ,Beijing 102211,China
Published: 2026-04-20 doi: 10.11868/j.issn.1001-4381.2025.000319
Outline
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The rotorcraft structures have typical characteristics such as small batches, multi-specifications, complex shape and high-performance requirements. Additive manufacturing technologies have the ability to integrally form complex shapes and structures and produce on demand, which can achieve lightweight and rapid preparation of structures. It is an ideal process preparation solution for rotorcraft structures. However, although additive manufacturing technologies originating from rapid prototype preparation have been used in rotorcraft structures for more than 10 years, due to many challenges such as the stability of additive manufacturing technology structural parts preparation, extremely high R&D certification costs and rapid technology iteration, for rotorcraft structures, additive manufacturing technology still belongs to the category of new materials, new processes and new technologies. In order to meet the efficient application demand of additive manufacturing technology in domestic rotorcraft structures, based on the application status and development trend of additive manufacturing technology in foreign rotorcraft structures are reviewed and examined, development suggestions for the engineering application of additive manufacturing technology in domestic rotorcraft structures are proposed: constructing quantitative evaluation criteria for the application of additive technology in rotorcraft structures, establishing structural design optimization technology for additive manufacturing, developing high-performance materials, new additive manufacturing processes and high-quality post-processing methods for additively manufactured structural parts, realizing real-time monitoring and process parameter control of additive manufacturing process and universal and efficient airworthiness.

rotorcraft  /  structure  /  additive manufacturing  /  post-processing  /  real-time monitoring  /  airworthiness
韩振忠, 谌广昌, 李伟, 何培刚, 温培刚, 叶书群, 梁昆, 邓旭东. 旋翼飞行器结构增材制造技术研究进展与应用. 材料工程, 2026 , 54 (4) : 64 -85 . DOI: 10.11868/j.issn.1001-4381.2025.000319
Zhenzhong HAN, Guangchang CHEN, Wei LI, Peigang HE, Peigang WEN, Shuqun YE, Kun LIANG, Xudong DENG. Research progress and application of additive manufacturing technology for rotorcraft structure[J]. Journal of Materials Engineering, 2026 , 54 (4) : 64 -85 . DOI: 10.11868/j.issn.1001-4381.2025.000319
Year 2026 volume 54 Issue 4
66
31
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Article Info
doi: 10.11868/j.issn.1001-4381.2025.000319
  • Receive Date:2025-05-30
  • Online Date:2026-10-27
  • Published:2026-04-20
Article Data
Affiliations
History
  • Received:2025-05-30
  • Accepted:2025-07-01
Affiliations
    1.China Helicopter Research and Development Institute,Jingdezhen 333001,Jiangxi,China
    2.Changhe Aircraft Industries (Group) Ltd. ,Jingdezhen 333003,Jiangxi,China
    3.Institute for Advanced Ceramics,Harbin Institute of Technology,Harbin 150001,China
    4.AECC Beijing Institute of Aeronautical Materials,Beijing 100095,China
    5.China Aviation Laser Manufacturing Co. ,Ltd. ,Beijing 102211,China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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