收藏切换
Thermo-mechanical characteristics of conventional/high-speed laser directed energy deposition of TC4 alloy
收藏切换
Qian ZHENG, Hongwei ZHANG, Jiazhu WU, Cunhong YIN
Journal of Materials Engineering | 2026, 54(8) : 338 - 349
Less
收藏切换
Journal of Materials Engineering | 2026, 54(8): 338-349
Thermo-mechanical characteristics of conventional/high-speed laser directed energy deposition of TC4 alloy
Full
Qian ZHENG, Hongwei ZHANG, Jiazhu WU, Cunhong YIN
Affiliations
  • School of Mechanical Engineering,Guizhou University,Guiyang 550025,China
Published: 2026-08-20 doi: 10.11868/j.issn.1001-4381.2025.000256
Outline
收藏切换

The application of low heat input and a high cooling rate in the high-speed laser directed energy deposition (HL-DED) process proves advantageous in mitigating the unfavorable residual stresses, deformation, and crystalline grain size issues that are typically induced by conventional laser directed energy deposition (CL-DED). Nevertheless, a comprehensive understanding of the thermo-mechanical behaviors in both CL-DED and HL-DED processes remains elusive. In this study, a fully-coupled thermo-mechanical model for laser directed energy deposition (L-DED) is developed and experimentally validated. This model takes into account the effects of solid-liquid phase change and the evolution of the gas-liquid interface. A systematic investigation is conducted to explore the influence mechanisms of HL-DED and CL-DED strategies on the geometries of the melt track and heat-affected zone (HAZ), as well as on temperatures, stresses, and deformations.Under the combined influence of stress relaxation and the melting effect, the residual stresses in the melt track and the substrate phase transformation zone (PTZ) are predominantly determined by thermal contraction during the cooling stage and the constraint imposed by the substrate. The thermal contraction-induced tensile stresses in the melt track and substrate PTZ give rise to a bow-string effect, causing the substrate to warp towards the melt track.Compared with the CL-DED strategy, the temperature field generated by the HL-DED strategy exhibits a lower gradient along the track direction but higher gradients along the transverse and vertical directions. Additionally, the cooling rates during the solidification and phase transformation stages are significantly elevated under the HL-DED strategy. Although the HL-DED strategy leads to higher residual stresses in the melt track and substrate PTZ, along with a more uneven residual stress distribution in the substrate, it results in lower transient stress in the melt track, lower residual stress in the non-PTZ, and significantly reduced substrate deformation.

high-speed laser directed energy deposition  /  thermo-mechanical model  /  temperature field  /  stress field  /  deformation
郑黔, 张宏伟, 吴家柱, 尹存宏. 常规/高速激光定向能量沉积TC4的热力学特征. 材料工程, 2026 , 54 (8) : 338 -349 . DOI: 10.11868/j.issn.1001-4381.2025.000256
Qian ZHENG, Hongwei ZHANG, Jiazhu WU, Cunhong YIN. Thermo-mechanical characteristics of conventional/high-speed laser directed energy deposition of TC4 alloy[J]. Journal of Materials Engineering, 2026 , 54 (8) : 338 -349 . DOI: 10.11868/j.issn.1001-4381.2025.000256
Year 2026 volume 54 Issue 8
64
29
Cite this Article
BibTeX
Article Info
doi: 10.11868/j.issn.1001-4381.2025.000256
  • Receive Date:2025-05-08
  • Online Date:2026-10-28
  • Published:2026-08-20
Article Data
Affiliations
History
  • Received:2025-05-08
  • Accepted:2025-07-14
Funding
Affiliations
    School of Mechanical Engineering,Guizhou University,Guiyang 550025,China
References
Share
https://castjournals.cast.org.cn/joweb/clgc/EN/10.11868/j.issn.1001-4381.2025.000256
Share to
QR

Scan QR to access full text

Cite this article
BibTeX
Citations
表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
关闭全屏
  • BibTeX
  • EndNote
  • RefWorks
  • TxT