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Thermodynamics and experimental analysis of effect of basic element and modified element Zr on phase composition of NiCoCrAlY bond coating alloy
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Xuyang CHEN1, 2, Wenbin XIN1, 2, Jing ZHANG1, 2, Xiwen SONG1, 2, Rende MU3, Zhendong CHANG3, Yan CAI3
Journal of Materials Engineering | 2025, 53(12) : 275 - 287
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Journal of Materials Engineering | 2025, 53(12): 275-287
• RESEARCH ARTICLE •
Thermodynamics and experimental analysis of effect of basic element and modified element Zr on phase composition of NiCoCrAlY bond coating alloy
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Xuyang CHEN1, 2, Wenbin XIN1, 2, Jing ZHANG1, 2, Xiwen SONG1, 2, Rende MU3, Zhendong CHANG3, Yan CAI3
Affiliations
  • 1.School of Rare Earth Industry (School of Rare Earth Engineering and Technology),Inner Mongolia University of Science and Technology,Baotou 014010,Inner Mongolia,China
  • 2.Key Laboratory of Full-cycle Green Development & High-Efficiency Utilization of Light Rare-Earth Resources (Ministry of Education),Inner Mongolia University of Science and Technology,Baotou 014010,Inner Mongolia,China
  • 3.AECC Beijing Institute of Aeronautical Materials,Beijing 100095,China
Published: 2025-12-20 doi: 10.11868/j.issn.1001-4381.2025.000131
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The service performance and operation life of thermal barrier coatings are closely related to the phase composition and structure of the bond coat alloy, which is directly determined by its composition. In this work, the effects of the basic elements Co and Al and the modified element Zr on the precipitation behavior of equilibrium phases are analyzed by Thermo-Calc software. Then, the influence of Zr content on phase composition and Zr-rich phase distribution of NiCoCrAlY bond coat alloy is investigated using an X-ray diffractometer and a field emission scanning electron microscope. Thermodynamic calculation results show that the σ-CoCr phase begins to precipitate in the alloy with 10%(mass fraction, the same below)Co, and the maximum precipitation amount (mole fraction) of σ-CoCr phase increases from 0.055 to 0.229 when the Co content increases from 10% to 16%, and it exists in the high-temperature service range of coatings with Co content exceeding 14%. When the Al content is 8%-10%, the γ-Ni phase precipitates from the liquid before the β-NiAl phase, which is opposite in the alloys containing 12%-16%Al. Moreover, with the increase of Al content from 8% to 16%, the solidification interval significantly enlarges from 75 ℃ to 171 ℃, and the β-NiAl content continuously increases. When the Zr content increases from 0.15% to 1.0%, the liquidus temperature obviously decreases from 1264 ℃ to 1136 ℃, and the solidification temperature range enlarges from 151 ℃ to 275 ℃. In addition, the non-equilibrium phase composition at room temperature of the bond coat alloy designed based on thermodynamic calculation is composed of β-NiAl and γ'-Ni3Al matrix phases, and a small amount of α-Cr precipitate on the matrix. Meanwhile, Ni5Y is distributed surrounding γ'-Ni3Al phase. For the alloy containing 0.5% and 1.0%Zr, the precipitation position of H_L21 phase is different. This Zr-rich phase mainly precipitates at the interface of β-NiAl/γ'-Ni3Al for the former, while it also precipitates on the β-NiAl matrix phase for the latter.

bond coating  /  Zr modification  /  thermodynamics  /  phase composition  /  solidification property
陈旭阳, 辛文彬, 张婧, 宋希文, 牟仁德, 常振东, 蔡妍. 基础元素及改性元素Zr影响NiCoCrAlY黏结层合金相组成的热力学及实验分析. 材料工程, 2025 , 53 (12) : 275 -287 . DOI: 10.11868/j.issn.1001-4381.2025.000131
Xuyang CHEN, Wenbin XIN, Jing ZHANG, Xiwen SONG, Rende MU, Zhendong CHANG, Yan CAI. Thermodynamics and experimental analysis of effect of basic element and modified element Zr on phase composition of NiCoCrAlY bond coating alloy[J]. Journal of Materials Engineering, 2025 , 53 (12) : 275 -287 . DOI: 10.11868/j.issn.1001-4381.2025.000131
Year 2025 volume 53 Issue 12
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29
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Article Info
doi: 10.11868/j.issn.1001-4381.2025.000131
  • Receive Date:2025-03-11
  • Online Date:2026-10-26
  • Published:2025-12-20
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  • Received:2025-03-11
  • Accepted:2025-05-13
Funding
Affiliations
    1.School of Rare Earth Industry (School of Rare Earth Engineering and Technology),Inner Mongolia University of Science and Technology,Baotou 014010,Inner Mongolia,China
    2.Key Laboratory of Full-cycle Green Development & High-Efficiency Utilization of Light Rare-Earth Resources (Ministry of Education),Inner Mongolia University of Science and Technology,Baotou 014010,Inner Mongolia,China
    3.AECC Beijing Institute of Aeronautical Materials,Beijing 100095,China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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