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Effect of cold sprayed processing parameters on microstructure and fretting wear performance of CuNiIn coating
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Yanru LIU1, Jilin FAN2, Yuanying ZHANG3, Zhuoqing XU3, Xin MA3, Ruoyu LIU3, Chunjie HUANG1, Yaxin XU1, Wenya LI1
Journal of Materials Engineering | 2026, 54(2) : 277 - 284
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Journal of Materials Engineering | 2026, 54(2): 277-284
• RESEARCH ARTICLE •
Effect of cold sprayed processing parameters on microstructure and fretting wear performance of CuNiIn coating
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Yanru LIU1, Jilin FAN2, Yuanying ZHANG3, Zhuoqing XU3, Xin MA3, Ruoyu LIU3, Chunjie HUANG1, Yaxin XU1, Wenya LI1
Affiliations
  • 1.Shaanxi Key Laboratory of Friction Welding Technologies,Northwestern Polytechnical University,Xi’an 710072,China
  • 2.Changsha 5712 Aircraft Industry Co. ,Ltd. ,Changsha 410113,China
  • 3.AECC South Industry Company Limited,Zhuzhou 412002,Hunan,China
Published: 2026-02-20 doi: 10.11868/j.issn.1001-4381.2025.000060
Outline
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CuNiIn coatings are prepared on the surface of TC4 titanium alloy using cold spray technology, and the effects of gas types (helium, nitrogen) and preheating temperatures (500, 700 ℃) on the microstructure, microhardness, bonding strength, and gas fretting wear performance of the coatings are investigated. The results show that under the same gas preheating temperature, the porosity of coatings sprayed with helium is lower than that of coatings sprayed with nitrogen, and microhardness, bonding strength, and wear resistance are all superior to those of coatings sprayed with nitrogen. When the gas preheating temperature increases from 500 ℃ to 700 ℃, the porosity of the coatings sprayed with both gases decreases significantly (helium: from 1.4% to 0.05%, nitrogen: from 1.7% to 0.5%). The hardness of coatings sprayed with helium increases from 213HV to 292HV, while that of coatings sprayed with nitrogen decreases from 275HV to 237HV. The increase in gas preheating temperature has no significant effect on the bonding strength of the coatings, but the type of gas has a significant effect on the bonding strength of the coatings, the average bonding strength of sprayed coatings with helium (70 MPa) is 30 MPa higher than that of sprayed coatings with nitrogen (40 MPa). The wear rate of coatings sprayed with helium and coatings sprayed with nitrogen decreases with the increase of gas preheating temperature (helium: from 1.8% to 1.41%, nitrogen: from 2.21% to 1.51%). With the increase of fretting displacement amplitude, the wear form of the coatings under optimized parameters changes from adhesive wear to abrasive wear.

cold spraying  /  CuNiIn coating  /  process parameter  /  microstructure  /  microhardness  /  bonding strength  /  fretting wear
刘妍汝, 范吉林, 张远应, 徐濯清, 马鑫, 刘若愚, 黄春杰, 徐雅欣, 李文亚. 冷喷涂工艺参数对CuNiIn涂层显微组织及微动磨损性能的影响. 材料工程, 2026 , 54 (2) : 277 -284 . DOI: 10.11868/j.issn.1001-4381.2025.000060
Yanru LIU, Jilin FAN, Yuanying ZHANG, Zhuoqing XU, Xin MA, Ruoyu LIU, Chunjie HUANG, Yaxin XU, Wenya LI. Effect of cold sprayed processing parameters on microstructure and fretting wear performance of CuNiIn coating[J]. Journal of Materials Engineering, 2026 , 54 (2) : 277 -284 . DOI: 10.11868/j.issn.1001-4381.2025.000060
Year 2026 volume 54 Issue 2
71
34
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Article Info
doi: 10.11868/j.issn.1001-4381.2025.000060
  • Receive Date:2025-02-08
  • Online Date:2026-10-27
  • Published:2026-02-20
Article Data
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History
  • Received:2025-02-08
  • Accepted:2025-04-26
Funding
Affiliations
    1.Shaanxi Key Laboratory of Friction Welding Technologies,Northwestern Polytechnical University,Xi’an 710072,China
    2.Changsha 5712 Aircraft Industry Co. ,Ltd. ,Changsha 410113,China
    3.AECC South Industry Company Limited,Zhuzhou 412002,Hunan,China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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