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Effect of rolling temperature and heating method on process defects of cross wedge rolled titanium alloy workpieces
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Ming CHEN1, Zan YANG1, Mingjie SHI2, 3, Jiaxu LIU2, 3, Hao TAN1, Shihong ZHANG2, Ming CHENG2
Journal of Materials Engineering | 2026, 54(7) : 251 - 262
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Journal of Materials Engineering | 2026, 54(7): 251-262
• RESEARCH ARTICLE •
Effect of rolling temperature and heating method on process defects of cross wedge rolled titanium alloy workpieces
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Ming CHEN1, Zan YANG1, Mingjie SHI2, 3, Jiaxu LIU2, 3, Hao TAN1, Shihong ZHANG2, Ming CHENG2
Affiliations
  • 1.School of Mechanical Engineering and Automation,University of Science and Technology Liaoning,Anshan 114051,Liaoning,China
  • 2.Shi -changxu Innovation Center for Advanced Materials,Institute of Metal Research,Chinese Academy of Sciences,Shenyang 110016,China
  • 3.School of Materials Science and Engineering,University of Science and Technology of China,Shenyang 110016,China
Published: 2026-07-20 doi: 10.11868/j.issn.1001-4381.2024.000348
Outline
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Cross wedge rolled Ti-6Al-4V (TC4) titanium alloy workpieces with a large cross-section reduction, often display surface necking and internal defects during the forming process. True stress-strain(ɛ) curves for TC4 titanium alloy are derived from hot compression tests conducted within a deformation temperature range of 800-950 ℃ and a strain rate (ε˙) range of 0.1-30 s⁻¹. An Arrhenius constitutive model, which includes strain compensation, and DMM (dynamic material model)-type processing maps are developed to analyze the deformation and defect evolution in cross-wedge rolling. The influence of rolling temperature and heating methods on process defects is thoroughly investigated. The results indicate that both the necking and internal defects of the rolled workpieces diminish as the experimental temperature rises, corroborating the precision of the processing maps and finite element simulations. Microstructure characterization and mechanical property tests reveal that the better surface and internal quality of rolled workpieces can be obtained by induction heating compared with resistance furnace heating. Workpieces rolled using induction heating at 900 ℃ show a tensile strength of 1073.18 MPa, while retaining a hardness of approximately 400HV. The mechanism for internal defects formation in rolled workpieces is the preferential nucleation of microscopic voids at β phase regions or α/β phase interfaces. These voids then undergo axial extension under applied stress, leading to a banded distribution of microscopic cracks.

titanium alloy  /  cross wedge rolling  /  heating method  /  internal defect  /  rolling temperature
陈明, 杨赞, 师明杰, 刘家旭, 谭昊, 张士宏, 程明. 轧制温度与加热方式对钛合金楔横轧件工艺缺陷的影响. 材料工程, 2026 , 54 (7) : 251 -262 . DOI: 10.11868/j.issn.1001-4381.2024.000348
Ming CHEN, Zan YANG, Mingjie SHI, Jiaxu LIU, Hao TAN, Shihong ZHANG, Ming CHENG. Effect of rolling temperature and heating method on process defects of cross wedge rolled titanium alloy workpieces[J]. Journal of Materials Engineering, 2026 , 54 (7) : 251 -262 . DOI: 10.11868/j.issn.1001-4381.2024.000348
Year 2026 volume 54 Issue 7
71
32
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Article Info
doi: 10.11868/j.issn.1001-4381.2024.000348
  • Receive Date:2024-05-14
  • Online Date:2026-10-28
  • Published:2026-07-20
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History
  • Received:2024-05-14
  • Accepted:2024-07-10
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Affiliations
    1.School of Mechanical Engineering and Automation,University of Science and Technology Liaoning,Anshan 114051,Liaoning,China
    2.Shi -changxu Innovation Center for Advanced Materials,Institute of Metal Research,Chinese Academy of Sciences,Shenyang 110016,China
    3.School of Materials Science and Engineering,University of Science and Technology of China,Shenyang 110016,China
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表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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