收藏切换
Microstructure and mechanical properties of aluminum alloy/steel tungsten inert gas fusion-brazed joints
收藏切换
Yueting MA, Honggang DONG, Peng LI
Journal of Materials Engineering | 2026, 54(3) : 144 - 160
Less
收藏切换
Journal of Materials Engineering | 2026, 54(3): 144-160
• RESEARCH ARTICLE •
Microstructure and mechanical properties of aluminum alloy/steel tungsten inert gas fusion-brazed joints
Full
Yueting MA, Honggang DONG, Peng LI
Affiliations
  • School of Materials Science and Engineering,Dalian University of Technology,Dalian 116024,Liaoning,China
Published: 2026-03-20 doi: 10.11868/j.issn.1001-4381.2024.000126
Outline
收藏切换

AA5052 aluminum alloy and 304 stainless steel with the thickness of 3 mm are welded with ZnAl22 flux-cored wire by tungsten inert gas (TIG) fusion-brazed welding. The effect of different welding currents and wire feeding speeds on the macro morphology of butt joints,microstructure of weld seam/steel interface,tensile properties and fracture behavior of the joints is studied. The results show that when the welding current is 110 A and the wire feeding speed is 24 mm/s,the maximum average tensile strength of the butt joints reaches 166 MPa. Fracture primarily occurs at the weld seam/steel interface, exhibiting typical brittle fracture characteristics. The weld seam/steel interface is composed of η-Fe2Al5Zn0.4,η-Zn(Al) and α-Al. With the increase of the welding current,the tensile strength of the joint first increases and then decreases. The white granular δ-FeZn10 appears in the η-Fe2Al5Zn0.4 interfacial layer,and Zn elements are segregated at the η-Fe2Al5Zn0.4/steel interface. The Zn-rich phases at the η-Fe2Al5Zn0.4/steel interface are determined to be Γ-Fe3Zn10 by transmission electron microscopy. It is found that excessively high welding current leads to cracking at the η-Fe2Al5Zn0.4/steel interface. With the increase of wire feeding speeds,the thickness of η-Fe2Al5Zn0.4 decreases gradually,and the phase composition at the weld seam/steel interface remains unchanged. Based on thermodynamic analysis,it is concluded that the formation sequence of intermetallic compounds (IMCs) at the weld seam/steel interface is η-Fe2Al5Zn0.4,δ-FeZn10,Γ-Fe3Zn10.

aluminum alloy/steel dissimilar metal  /  TIG fusion-brazed welding  /  intermetallic compounds  /  tensile strength
马月婷, 董红刚, 李鹏. 铝合金/钢钨极氩弧熔-钎焊接头微观组织及力学性能. 材料工程, 2026 , 54 (3) : 144 -160 . DOI: 10.11868/j.issn.1001-4381.2024.000126
Yueting MA, Honggang DONG, Peng LI. Microstructure and mechanical properties of aluminum alloy/steel tungsten inert gas fusion-brazed joints[J]. Journal of Materials Engineering, 2026 , 54 (3) : 144 -160 . DOI: 10.11868/j.issn.1001-4381.2024.000126
Year 2026 volume 54 Issue 3
57
28
Cite this Article
BibTeX
Article Info
doi: 10.11868/j.issn.1001-4381.2024.000126
  • Receive Date:2024-02-20
  • Online Date:2026-10-27
  • Published:2026-03-20
Article Data
Affiliations
History
  • Received:2024-02-20
  • Accepted:2024-04-08
Funding
Affiliations
    School of Materials Science and Engineering,Dalian University of Technology,Dalian 116024,Liaoning,China
References
Share
https://castjournals.cast.org.cn/joweb/clgc/EN/10.11868/j.issn.1001-4381.2024.000126
Share to
QR

Scan QR to access full text

Cite this article
BibTeX
Citations
表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
关闭全屏
  • BibTeX
  • EndNote
  • RefWorks
  • TxT