Mesoporous ZnO is regarded as efficient semiconductor sensing material, and Co
3O
4 nanocrystals can further optimize material performance. Thus, the sensing properties of the composite were evaluated systematically. The electric circuit for measuring and the assembled sensing device are demonstrated in
Fig. 3a, where
Rf is represented as the reference resistor and
Rx is the resistor of material to be tested,
Vo is the output voltage and
Ix is the current. It can be clearly seen that the gas-sensing properties of semiconducting metal oxides is closely related to the operating temperature. To optimize the operating temperature, the mesoporous ZnO/Co
3O
4 composites sensors were tested towards 50 ppm of acetone at 150−350 ℃. As shown in
Fig. 3b, the response value for pure mesoporous ZnO spheres increased slowly with the increase of working temperature, while it still maintained low response value (< 5.0) even under 350 ℃. The poor acetone sensing performance of pure mesoporous ZnO spheres is related to electronic structure and optoelectronic properties. By contrast, under the assistance of ultra-small Co
3O
4 nanocrystals, the response value to acetone under same condition increased first and then decreased with the changing of working temperature. The optimum sensing temperature is near 250 ℃, which can be attributed to the high dispersion of Co
3O
4 nanocrystals and the formation of ZnO-Co
3O
4 heterostructures. Moreover, the response value increased gradually from ZnO-30-Co
3O
4-5% to ZnO-50-Co
3O
4-5%, which can be explained by the pore volume and specific surface area increased from ZnO-30 to ZnO-50 (as shown in Fig. S3 and Table S1). More importantly, the response value of ZnO-50-Co
3O
4-5% to 50 ppm acetone reached 46 at 250 ℃, which is 11.5 times higher than that of pure mesoporous ZnO-50 (response value = 4.0) under the same condition. Compared with ZnO/Co
3O
4 materials reported previously (Table S4 in Supporting information), the mesoporous ZnO/Co
3O
4 composites exhibited great potential in acetone gas sensor due to its relative low operating temperature and high sensitivity. As shown in
Fig. 3c, a series of common volatile gases, such as toluene, ammonia, methane, formaldehyde, carbon monoxide and hydrogen were chosen as the interfering gases to study the selectivity of ZnO/Co
3O
4 composites. The response of ZnO-50-Co
3O
4-5% to 50 ppm acetone was at least 13 times higher than other gases, which indicates excellent acetone selectivity. It fully indicates that the incorporation of Co
3O
4 nanoparticles is very helpful to improve the gas sensing properties of the materials. In addition, the advantages of the impregnation method can also be seen from
Fig. 3d. The response value of ZnO/Co
3O
4 composites
via the impregnation method was much higher than pure mesoporous ZnO spheres (4.0) and Co
3O
4 nanocrystals (1.66) to 50 ppm acetone at 250 ℃. The enhanced gas sensing performance of ZnO/Co
3O
4 composites was mainly ascribed to the formation of p-n heterojunctions between ZnO grains and Co
3O
4 nanocrystals, which greatly increased the baseline resistance in air and reduced the resistance in acetone gas. Therefore, a larger variation of resistance produced when converting from air to acetone atmosphere. According to the definition of response (
Ra/
Rg), the response to acetone increased a lot. The response of ZnO/Co
3O
4 composites
via the impregnation method increased first and then decreased with the increase of the amount of Co
3O
4, and reached a maximum when the amount of Co
3O
4 was 5%. It is attributed to that the number of reactive sites increases with the increase of the amount of Co
3O
4 nanocrystals, and more reactive sites can provide abundant adhere sites for oxygen species (
i.e., O
2−, O
− and O
2-). However, when the amount of Co
3O
4 continues to increase, the agglomeration of Co
3O
4 nanoparticles will occur and the overloading of Co
3O
4 nanocrystals can block the pores, which can restrain the fast gas molecules penetration and efficient interior electron transport. Therefore, the response value will decrease again, which can be confirmed by the fact that the specific surface area of ZnO-50-Co
3O
4 decreased with the increase of Co
3O
4 content (as shown in Fig. S8 and Table S3). This experimental result indicates that the incorporation of Co
3O
4 nanoparticles greatly improves the response of ZnO spheres to acetone, which mainly due to the formation of heterojunctions and more active sites of the post-loaded complex are exposed to the targeted gas. Moreover, previous studies have shown that faster charge transfer leads to higher electron-hole separation efficiency when the heterojunction is as small as 2−3 nm [
24,
25]. Thus, smaller nanocrystals are beneficial for gas sensing application, and more attentions should be focused on the design of ultra-small heterojunctions. Moreover, the base resistance of the ZnO changed accordingly after the incorporation of Co
3O
4 nanoparticles (
Fig. 3e), which confirms the existence of a wider range of depletion layers proposed by p-n junction.