The sodium borohydride solid electrolyte has electrochemical stability, but the battery’s Coulombic efficiency is very low when paired with an Al foil current collector [
4]. Na can only be stripped where there is a connection between the incoming Na
+ from the solid-state electrolyte and the electrons from the current collector since there is insufficient solid-solid contact between the solid electrolyte and the Al foil current collector. Incomplete Na stripping leads to poor reversibility. By pressing pelletized Al onto the solid electrolyte separator during cell fabrication, the solid-solid interfacial contact between the solid electrolyte and the current collector could be well improved to form the uniform and intimate contact with the solid electrolyte separator across the entire cell area. When cycled under the same conditions, the initial Coulombic efficiency of the half-cell is greatly improved to 93%. When using Al foil and cycling with a capacity of 4 mAh/cm
2, the critical current density was found to be 1.2 mA/cm
2 while the critical current density increased to 6.0 mA/cm
2 when using the Al pellet current collector (
Fig. 2a). The Al particle current collector, combined with the sodium borohydride solid electrolyte, was used to assemble a Na anode-free all-solid-state battery with the low-cost NaCrO
2 and Na
0.625Y
0.25Zr
0.75Cl
4.375 as the cathode [
5]. The entire battery could work at 40 ℃ with an initial Coulombic efficiency of 93%. Such a battery could maintain stable cycling over 400 cycles with a capacity retention of 70%, achieving a high average Coulombic efficiency of 99.96% under these cycling conditions (10 MPa, 40 ℃) (
Figs. 2b and
c). The superior battery performance was attributed to the interfacial stability between solid electrolyte and Al pellets.