As a green oxidant, hydrogen peroxide (H
2O
2) is extensively used in medical sterilization [
1], organic synthesis [
2], environment remediation [
3-
5], and many other fields [
6-
8]. It is also well known as a promising energy carrier due to its high energy density and ease for transportation [
9-
12]. However, current H
2O
2 production mainly depends on the energy-consuming anthraquinone (AQ) process, which generates substantial harmful byproduct [
13-
15]. Searching for sustainable and low-cost H
2O
2 production methods has become an urgent and necessary task to scientists. Comparing to direct H
2O
2 synthesis from H
2 and O
2 in presence of noble metal catalysts which suffers from high catalyst cost and potential explosion risks [
16-
19], photocatalytic H
2O
2 production
via two-electron oxygen reduction reaction (ORR) has been emerging as a promising alternative option [
20-
27]. It has significant advantages in terms of renewable energy driven characteristics, green reagents (H
2O and O
2), onsite-feasible production processes, low infrastructure requirements [
28-
32].
Among the various photocatalysts, the metal-free low-cost stable visible light responsive carbon nitride (CN), has received tremendous research interest in 2e ORR for H
2O
2 photosynthesis [
33-
35]. Considering the pristine CN has limited 2e ORR performance due to the limited charge transfer, serious electron recombination, and limited surface reaction activity [
36-
39], various strategies have been adopted to enhance CN's 2e ORR photocatalytic activity, including but not limited to molecularly D-A structure design [
40-
43], heterojunction engineering [
44-
49], cocatalyst engineering [
50,
51], nanostructure manipulation [
52,
53]. Of these efforts, CN nanostructures with different morphologies possess distinct electronic structure and charge carrier transport properties. The continuous one-dimensional nanostructure has superior charge transport over randomly packed nanoparticles, owing to the reduced grain boundaries, lower charge scattering, and confined electronic structure [
54]. This principle fits with CN materials. For example, CN nanorod arrays with -C≡N functionalization and K-doping show enhanced charge separation and light absorption [
55]. Carbon-doped 1D carbon nitride strips possess an extensive
π-electron conjugated system, while the porous architecture could enhance charge and mass transfer, and provide abundant active sites [
56]. Lin
et al. reported oxygen-doped one-dimensional porous CN microtubes with remarkable photocatalytic CO
2 reduction performance due to their unique structural advantages [
57]. All these studies highlight the advantages of one-dimensional CN nanostructures in promoting charge transport and separation, thereby enhancing the overall photocatalytic performance of carbon nitride materials.
In addition, the complicated catalyst recovery procedures and catalyst aggregation after use are common problems for CN suspension based photocatalysis. Fortunately, due to the immobilized state of the photocatalyst in fixed-bed photoreactor or flow photoreactor which instantly separate the product from catalyst surface by the flowing solution, they are envisioned to overcome the above problems. The requisite for this strategy is immobilizing CN catalyst onto an appropriate support material. For instance, the polypentadecalactone matrix loaded with CN achieved excellent photodegradation of methylene blue under flow conditions [
58]. Shalom
et al. reported CN film on glass slide serving as a continuous-flow photoreactor which demonstrated good H
2O
2 production, HMF oxidation, and water purification performances [
59]. Erwin Reisner
et al. developed CN
x/Ni
2P photocatalyst panel
via drop-casting, and achieved continuous photocatalytic water splitting and fast catalyst recovery [
60].
Herein, we integrated 1D CN nanorods' (CNNRs) advantageous charge carrier dynamics with the merits of continuous-flow photocatalysis for efficient H
2O
2 photosynthesis. Uniform CN nanorod arrays on glass slide were synthesized
via chemical vapor deposition (CVD) with tailored N-vacancy density and tunable photophysical properties. N-vacancies were introduced into CNNRs by elevating the synthesis temperature, which uplifted the conduction band position and increased the 2e ORR ability. Concurrently, the thermal condensation of melamine-cyanuric acid supramolecular extends the optical absorption range while synergistically promoting charge separation and electron transfer kinetics [
61,
62]. The CNNRs showcases multiple photocatalytic application modes, either in the powder form or as an integrity of photocatalyst panel. H
2O
2 production experiments by N-defective CNNR
600 (synthesized at 600 ℃) powder dispersion demonstrated 5.2 times-higher H
2O
2 yield than defective-free CNNRs, reaching a high value of 18.8 mmol g
-1 h
-1 in ethanol containing solution. Besides, it presents excellent fixed-bed H
2O
2 photosynthesis performance either in static or flowing photocatalysis condition, with H
2O
2 yields of 23.6 and 14.2 mmol m
-2 h
-1, respectively. Experimental investigations and DFT calculations proved the two-step 1e ORR pathway.
The uniform CNNR arrays on glass slide were synthesized by a thermal vapor deposition process in air atmosphere by using melamine-cyanuric acid supramolecular assembly as monomer (
Fig. 1a). The detailed procedures are provided in Supporting information. The CNNR synthesized at 500, 550 and 600 ℃ are denoted as CNNR
500, CNNR
550, CNNR
600, respectively. It is observed that the obtained CNNR film presents darker yellowish color at higher synthesis temperature (insets in
Figs. 1b-d). Scanning electron microscopy (SEM) images show the 1D nanorod morphology of all CNNRs (
Figs. 1b-g). However, it appears that the diameter decreases from ~300 nm for CNNR
500 to ~130 nm for CNNR
600. The cross-section SEM shows that all CNNRs share similar length of ~1.5 μm (
Figs. 1e-g). Note that the unique nanorod morphology of CNNR is different from the amorphous irregular CN powder (PCN) (Fig. S1 in Supporting information), which was synthesized by direct thermal transformation of the melamine-cyanuric acid supramolecular, implying the inducing effect of the glass slide substrate to the formation of 1D nanoarchitecture [
63]. Besides, the individual use of melamine or cyanuric acid as precursor during CVD process also yielded non-1D structures but randomly distributed CN particles (Fig. S2 in Supporting information). Transmission electron microscopy (TEM) image further confirms the nanorod structure of CNNR
600 with diameter of ~130 nm (
Fig. 1h).
X-ray diffraction (XRD) patterns showed a broad (002) diffraction peak at 27.5° for all CNNRs, while the (001) diffraction peak at 13.1° is absent by comparing to CN powder (Fig. S3 in Supporting information) [
64]. Fourier-transform infrared (FTIR) spectroscopy exhibits characteristic bands of CN. The peak at 812 cm
−1 corresponds to the out-of-plane bending vibration of heptazine units, while the peaks in the range of 1200–1600 cm
−1 are associated with the stretching modes of C—N in heterocycles (
Fig. 2a and Fig. S4 in Supporting information). It is observed that the -NH
x peak at 3200–3500 cm
−1 decreases from CNNR
500 to CNNR
600 (
Fig. 2a), suggesting higher temperature synthesis led to removal of -NH
x groups [
65]. In addition, X-ray photoelectron spectroscopy (XPS) survey results indicate CNNR
600 has higher surficial C/N ratio (6.61 for CNNR
600 vs. 2.93, 2.34, 0.8 for CNNR
550 and CNNR
500, respectively) (
Fig. 2b). All C/N ratios for CNNRs obtained from XPS survey are higher than PCN (0.8). More accurately, elemental analysis (EA) results which reflect the body element composition further confirm higher C/N atomic ratio in CNNR
600 (0.67) than CNNR
500 (0.65). The higher carbon content in CNNRs would benefit electron transfer and charge separation. The high-resolution C 1s XPS spectra (
Fig. 2c and Fig. S5 in Supporting information) presents three peaks at 288.2, 286.3, and 284.8 eV, corresponding to N=C—N, C—NH
x, and C—C/C=C, respectively. In consistence with higher C/N ratio in CNNR
600, it shows stronger C—C/C=C peak in C 1s XPS (
Fig. 2c). Moreover, different from C 1s XPS of PCN (Fig. S5), the CNNRs showed a dominant C—C/C=C peak in C 1s XPS rather than N=C—N peak [
65]. N 1s XPS spectra (
Fig. 2d) display three resolved peaks at 398.7, 400.2 and 401 eV, assigned to C—N=C, N—C
3 and C—NH
x, respectively. It is worthy to point out that the C=N—C/N—C
3 ratio for CNNR
600 (3.03) is significantly lower than CNNR
500 (6.25), CNNR
550 (5.26), and PCN (7.69) (
Fig. 2d and Fig. S6 in Supporting information), suggesting higher temperature synthesis creates more C=N—C (N
2C) vacancies in CNNR surface (
Fig. 2e), in consistence with temperature effect on other CN material [
37,
66]. Another solid evidence for more N-vacancies in CNNR
600 is its enhanced electron paramagnetic resonance (EPR) spectroscopy intensity (Fig. S7 in Supporting information). Further attempt to introduce more N
2C vacancies in CNNR by synthesis at > 600 ℃ is limited by the deformation property of glass slide substrate.
UV–vis absorption spectra show that CNNR
600 has a red-shifted absorption edge because of the introduced N-vacancies and C-rich structure (
Fig. 2f) [
65]. Correspondingly, their bandgaps are 2.68, 2.64, and 2.61 eV for CNNR
500, CNNR
550, and CNNR
600, respectively. Comparing to PCN synthesized at 600 ℃, CNNR
600 has significantly stronger light absorption (Fig. S8 in Supporting information), which should be a result of incident photon reflection and scattering across the ordered nanorod arrays. Combined with Mott–Schottky measurements which reflects the conduction band (flat band) positions (Fig. S9 in Supporting information), the bandgap diagrams of CNNRs are found straddling over the redox potentials of O
2/O
2-, O
2/H
2O
2 (
Fig. 2g), suggesting their potential in 2e photocatalytic oxygen reduction way to synthesize H
2O
2. Relative to that of CNNR
500, CNNR
550 and CNNR
600 demonstrated upward-lifted conduction band position (
Fig. 2g), meaning their stronger photocatalytic oxygen reduction ability. Apart from modulating the energy bandgap structure, the nanorod architecture is anticipated to accelerate the charge separation dynamics. Evidently, all CNNRs demonstrate much lower photoluminescence (PL) intensity than PCN, while CNNR
600 has the lowest because of C-doping and the presence of N-vacancies (Fig. S10 in Supporting information) [
52]. In consistence, transient photocurrent measurements under on/off 1-SUN illumination verify that CNNRs generate higher photocurrents when synthesis temperature gets higher and all those for CNNRs are higher than PCN (
Fig. 2h and Fig. S11 in Supporting information) [
67,
68]. Electrochemical impedance spectroscopies (EIS) indicate their charge transfer resistances follow the trend of PCN > CNNR
500 > CNNR
550 > CNNR
600 (
Fig. 2i and Fig. S12 in Supporting information). All these evidences support CNNRs have superior charge separation and electron transfer over random CN nanosheets, and CNNR
600 outperforms other two CNNRs because of the more N-vacancies and C-rich structure [
69].
The excellent photophysical properties of the CNNRs pave the way for their photocatalytic application. To demonstrate this, we firstly performed the photocatalytic H
2O
2 production in water in O
2 atmosphere under 2-SUN illumination using CNNR powders as photocatalysts which were collected by peeling off from the glass slide. The H
2O
2 concentration was monitored by the peroxidase colorimetric method coupled with a standard concentration-absorption plot (Fig. S13 in Supporting information) [
33]. It was observed that all CNNRs delivered much higher H
2O
2 production activities in water than PCN (
Fig. 3a). Specifically, CNNR
600 shows a highest H
2O
2 yield of 336 μmol g
-1 h
-1, higher than CNNR
550 (242 μmol g
-1 h
-1) and CNNR
500 (130 μmol g
-1 h
-1), and about five folds as that of PCN (69 μmol g
-1 h
-1) (
Fig. 3a). While in 5% ethanol aqueous solution, the H
2O
2 production rate is further boosted to 18.8 mmol g
-1 h
-1 by CNNR
600, comparing to 3.6 mmol g
-1 h
-1 by PCN (
Fig. 3b). To the best of our knowledge, both performances of CNNR
600 outperform most previously reported CN based photocatalysts under similar conditions (
Fig. 3c and Table S1 in Supporting information). This high H
2O
2 production performance maintained over continuous successive cycling tests (
Fig. 3d). The AQY tests showed high values of 13.4% and 4.8% at 400 and 420 nm, respectively (
Fig. 3e and Table S2 in Supporting information). Furthermore, the formation rate constant (
Kf) and decomposition rate constant (
Kd) were analyzed following the equation [H
2O
2] = (
Kf/
Kd){1-exp(-
Kdt)} [
70]. Results showed that all CNNRs possess advantageous
Kf than PCN, while PCN has > 2 times-higher
Kd (
Fig. 3f). CNNR
600 exhibited 3.4 times higher
Kf (8.41 μmol L
-1 min
-1) than PCN, however, with reduced
Kd (0.015 min
-1 for CNNR
600 vs. 0.03 min
-1 for PCN) (
Fig. 3f). This indicates CNNRs not only exhibit accelerated H
2O
2 formation kinetics but also suppress the decomposition of H
2O
2, and accounts for the superior H
2O
2 production performance of CNNRs to PCN. In addition, the
Kf increases from CNNR
500 to CNNR
600 while their
Kd slightly decreases, probably because of more introduced N-vacancies. Control experiments in air led to a substantial decrease in H
2O
2 yield while in N
2 atmosphere showed almost no H
2O
2 generation (
Fig. 3g), implying the underlying oxygen reduction reaction (ORR). Photocatalytic H
2O
2 production in ethanol solution of different pH demonstrated that acidic media significantly enhances H
2O
2 synthesis, achieving a yield of 22.9 mmol g
-1 h
-1 (
vs. 18.8 mmol g
-1 h
-1 for pH 7
vs. 7.4 g
-1 h
-1 for pH 11) (
Fig. 3h). This finding indicates the photosynthesis of H
2O
2 by CNNR
600 proceeds
via a proton-coupled electron transfer process [
71].
Rotating ring-disk electrode (RRDE) tests under O
2 atmosphere witness obvious reduction current increase starting 0.3 V
vs. RHE and establishes a lower plateau in range of 0–0.3 V. Further lowering the potential leads to another more prominent saturated reduction current step in range of −0.6~0 V (
Fig. 4a). Note that there is no obvious reduction current in N
2 atmosphere (
Fig. 4a), as well as negligible current generated by bare glassy carbon electrode (Fig. S14 in Supporting information). This sharp comparison suggests ORR takes place on CNNR
600 electrode. The ring current which manifested as H
2O
2 oxidation current evolves and follows the same trend as the disk current (
Fig. 4a), confirming the production of H
2O
2 on surface of CNNR
600 during this process. The higher disk and ring currents of CNNR
600 than CNNR
500 accords with CNNR
600's higher H
2O
2 production performance. The electron transfer number (n) during ORR was obtained by the relationship between disk current (
Id) and ring current (
Ir):
n = 4
Id/(
Id +
Ir/
N), where N denotes collection efficiency [
71]. Results show that the electron transfer number for CNNR
600 is below 2.6 in the whole investigated potential range, while CNNR
500 has higher n but still below 3.2 (
Fig. 4b), indicating their preferable 2e ORR pathway. The H
2O
2 production selectivity of CNNR
600 is > 65% while that of CNN
500 is below 50% (
Fig. 4b).
Since ethanol is an efficient hole sacrificial agent, the soaring H
2O
2 yield in ethanol-containing solution highlights the central role of photogenerated electrons in the photocatalytic H
2O
2 production process. To better reveal the 2e ORR process, colorimetric analysis
via H
2O
2 test strips revealed that both KBrO
3 and 1,4-benzoquinone (BQ), acting as electron and ·O
2- scavengers individually, significantly inhibited H
2O
2 generation (
Fig. 4c) [
72,
73]. EPR spectra were recorded using 5,5-dimethyl-1-pyrroline
N-oxide (DMPO) as a spin trap under both visible-light irradiation and dark conditions. CNNR
600 exhibits much stronger DMPO-·O
2- adduct signals than CNNR
500, confirming the ·O
2- generation and stronger O
2 activation by CNNR
600 (
Fig. 4d).
In situ FTIR spectroscopy directly showed up the evolution of key intermediates signals during H
2O
2 photogeneration (
Figs. 4e and
f, and Fig. S15 in Supporting information). The increasing peaks at 888 and 965 cm
−1 indicate effective O
2 adsorption. Simultaneously, the ·O
2- peak at 1100 cm
−1 increased over time [
74], verifying the generation of ·O
2- in process of H
2O
2 photogeneration. The tiny peak at 1280 cm
−1 is attributed to the vibration of ·OOH [
46]. In addition, there appears a growing peak at 1435 cm
−1, which is ascribed to the accumulation of ·HOOH species on the catalyst surface as photocatalysis progressed [
75]. Combined all the pre-discussed evidences with this sequential spectroscopic fingerprint—directly observing ·O
2- formation followed by proton-coupled reduction to ·OOH and ·HOOH, they constitute decisive evidences for the two-step 1e oxygen reduction pathway: O
2 + e⁻ → ·O
2⁻; ·O
2⁻ + H⁺ + e⁻ → ·OOH; ·OOH + H⁺ + e⁻ → H
2O
2, which governs the H
2O
2 photosynthesis on surface of CNNR
600.
To better understand the role of N-vacancies (Nv) in CNNR
600 in H
2O
2 photogeneration, density functional theory (DFT) calculations were adopted to disclose the electronic structure and H
2O
2 production mechanism. The structure models in Fig. S16 (Supporting information) and
Fig. 2e were used to represent CN structures without (CNNR
500) and with N
2C vacancies (CNNR
600). Density of states (DOS) analysis reveals that the conduction bands of both CNNR
500 and N-defective CNNR
600 are composed of N 2p orbitals, while the valence bands are contributed by both C 2p and N 2p orbitals (
Fig. 5a) [
52]. The introduction of N-vacancies reduces the bandgap and negatively shifts the conduction band of CNNR
600 (
Fig. 5a), which is in consistence with the experimental finding (
Fig. 2g). The photogenerated electrons on more negative conduction band thermodynamically favors ORR. Concurrently, the N-vacancy site shows favorable O
2 adsorption with lower adsorption energy (
Fig. 5b and Fig. S17 in Supporting information). The Bader charge analysis indicates there is more electron transfer from N-defective CN to O
2 molecule than from defect-free CN (0.36e
vs. 0.01e,
Figs. 5c and
d). As a result, the O
2 molecule adsorbed at the N
2C vacancy site displays longer O=O bond (1.308 Å), meaning effective activation. The Gibbs free energy calculation shows that, comparing to the defect-free CNNR
500 possesses positive energy barrier (0.19 eV) in ·O
2- generation, N-vacancies abundant CNNR
600 displays thorough down-hill two-step one-electron ORR pathway in H
2O
2 formation (
Fig. 5e). Though the free energy diagram of one-step two-electron ORR pathway also demonstrates a downhill route (
Fig. 5f), the more exoergic ·O
2⁻ formation in two-step one-electron pathway (Δ
G = −1.09 eV,
Fig. 5e) than *HOOH formation (Δ
G = −0.92 eV,
Fig. 5f) in one-step two-electron pathway make it more preferable to follow the two-step one-electron pathway [
76].
Besides functioning as powder catalyst, the CNNR
600 grown on glass slide is a good photocatalyst panel for fixed-bed and flow photocatalysis, which would simplify the product separation and catalyst recovery and thus greatly reduce the H
2O
2 synthesis cost.
Fig. 6 shows the H
2O
2 photosynthesis by the CNNR
600 panel in static and flowing 5% ethanol solution. In static condition, the CNNR
600 catalyst panel delivered a H
2O
2 yield of 23.6 mmol m
-2 h
-1 with good long-term stability (
Figs. 6a and
b). This yield is equivalent to 20.93 mmol g
-1 h
-1, which is higher than that of CNNRs powder-based yield (18.74 mmol g
-1 h
-1), indicating the advantageous CNNR panel form and flow photocatalysis mode over the powder suspension thanks to the well aligned structure and fast product separation. The CNNR
600 panel can be easily lifted off the solution and then back into next round photocatalysis experiment. In addition, as a proof-of-concept, we assembled the CNNR
600 panel in a fixed-bed flow photocatalysis reactor (
Fig. 6c and Fig. S18 in Supporting information). It is observed that this flow photocatalysis reactor efficiently generates H
2O
2 at yield of 14.2 mmol m
-2 h
-1 (
Fig. 6d). The lower yield in flow photocatalysis condition than in static condition could be aroused by the lower O
2 concentration since there is no continuous O
2 bubbling to saturate the flowing solution over CNNR
600 surface but with merely naturally dissolved O
2. By refreshing the solution, the as assembled flow-reactor demonstrated relatively stable flow photocatalytic H
2O
2 production over cycling test, with H
2O
2 yield slightly decreased from 14.2 mmol m
-2 h
-1 to 11.1 mmol m
-2 h
-1 after 5 successive tests (
Fig. 6d). In addition, we monitored the H
2O
2 concentration in the downstream solution of a continuous flow reaction system over six hours. It was found that the H
2O
2 concentration in the outlet solution almost remains constant at 12 ± 0.5 μmol/L and thus with linear increase in the overall produced H
2O
2 (
Fig. 6e). Though the concentration of the output H
2O
2 solution is low, the higher concentrated H
2O
2 solution can be obtained by circulating the reaction solution (
Fig. 6f). For this purpose, apparently, the concentration of H
2O
2 monotonically increases over reaction time and reaches 72.1 μmol/L after 6 h (
Fig. 6f). The above H
2O
2 photogeneration occasions demonstration suggests the CNNR
600 photocatalyst panel has promising practical potential in fix-bed and continuous flow photoproduction of H
2O
2. After H
2O
2 photosynthesis, the morphology and chemical structure of CNNR
600 remained intact with no prominent change (Figs. S19-S22 in Supporting information).
In summary, CN nanorods arrays on glass slide with tailored N-vacancies were demonstrated as good photocatalyst in conventional and emerging flow photocatalytic H2O2 production in this study. The one-dimensional morphology and designed N-vacancies endow with enhanced light absorption and superior charge separation and electron transfer. Besides, the introduction of N-vacancies uplifts the conduction band position and enhances the 2e ORR ability. Consequently, the N-defective CNNR600 powder delivered a H2O2 yield of 336 μmol g-1 h-1 in water, while in ethanol solution it is up to 18.8 mmol g-1 h-1 with AQY of 13.4% and 4.8% at 400 and 420 nm, respectively. Moreover, the N-defective CNNRs arrays can be used as photocatalyst panel in fixed bed photocatalysis and flow photocatalysis, which effectively overcomes the conventional mass transfer limitations and achieves instant product separation and catalyst recycling. The H2O2 yields in static and flow photoreactor are up to 23.6 mmol m-2 h-1 and 14.2 mmol m-2 h-1, respectively. The mechanism investigations indicate the N-defective CNNRs undergo a two-step 1e ORR process, while DFT studies reveal the key role of N-vacancies in selectively O2 adsorption and activation which subsequently proceeds with thermal-dynamically favorable step-wise proton-coupled electron addition to form H2O2 molecule. This work not only advances the fundamental understanding of CN nanorods in photosynthesis of H2O2 but also integrates material design with the emerging flow reactor for practical sustainable photosynthesis of H2O2.