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Research progress on intelligent design of thermal barrier coatings
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Jian HE1, 2, Hongfeng LI1, Peng KANG1, 3, Lei ZHENG1, 3, Zhen LI1, Hongbo GUO1, 2, 3, *
Journal of Beijing University of Aeronautics and Astronautics | 2026, 52(10) : 3298 - 3312
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Journal of Beijing University of Aeronautics and Astronautics | 2026, 52(10): 3298-3312
Research progress on intelligent design of thermal barrier coatings
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Jian HE1, 2, Hongfeng LI1, Peng KANG1, 3, Lei ZHENG1, 3, Zhen LI1, Hongbo GUO1, 2, 3, *
Affiliations
  • 1School of Materials Science and Engineering,Beihang University,Beijing 100191,China
  • 2Key Laboratory of High-Temperature Structural Materials and Protective Coatings (Ministry of Industry and Information Technology),Beijing 100191,China
  • 3Tianmushan Laboratory,Beihang University,Hangzhou 311115,China
Published: 2026-10-31 doi: 10.13700/j.bh.1001-5965.2025.0901
Outline
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The sustained escalation in aero-engine thrust-to-weight ratios and turbine inlet temperatures has established thermal barrier coatings (TBCs) as an indispensable solution for surpassing the intrinsic temperature limits of hot-section components and ensuring their long-term service reliability. Nevertheless, the service response of TBCs involves exceedingly complex thermo-mechanical-chemical (TMC) multi-field coupling and cross-scale damage evolution, which poses severe fundamental challenges to conventional single-scale experimental and analytical methodologies. This review systematically summarizes the advances in conventional and advanced modeling, simulation, and analysis techniques for TBC and further extends the discussion to the application of artificial intelligence (AI) technologies. The study aims to provide a systematic overview of analysis methods for TBC service behavior and structural optimization strategies for coatings and to promote the implementation of proactive maintenance strategies. The technical methods covered include thermal conductivity modeling, thermal stress simulation, crack propagation analysis, and mechanical behavior studies of TBC systems, which predominantly rely on diverse techniques such as multiscale modeling and finite element analysis. The paper focuses on the use of AI in TBC simulation, including data-driven modeling approaches and machine learning algorithms such as support vector machines, random forests, neural networks, and deep learning. The findings indicate that AI holds the potential to revolutionize TBC technology in multiple respects, encompassing material and structural design, performance optimization and prediction, condition monitoring, fault diagnosis and health management, and remaining useful life (RUL) prediction, while significantly improving prediction accuracy. Novel TBCs are anticipated to offer robust support for next-generation aero-engines to transcend temperature limits and achieve improved efficiency and reliability with ongoing advancements in the intelligent design of new materials.

thermal barrier coating  /  intelligent design  /  structural design  /  service performance  /  machine learning
何健, 李宏峰, 康鹏, 郑蕾, 李圳, 郭洪波. 热障涂层的智能化设计研究进展. 北京航空航天大学学报, 2026 , 52 (10) : 3298 -3312 . DOI: 10.13700/j.bh.1001-5965.2025.0901
Jian HE, Hongfeng LI, Peng KANG, Lei ZHENG, Zhen LI, Hongbo GUO. Research progress on intelligent design of thermal barrier coatings[J]. Journal of Beijing University of Aeronautics and Astronautics, 2026 , 52 (10) : 3298 -3312 . DOI: 10.13700/j.bh.1001-5965.2025.0901
Year 2026 volume 52 Issue 10
41
20
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Article Info
doi: 10.13700/j.bh.1001-5965.2025.0901
  • Receive Date:2025-12-30
  • Online Date:2026-10-30
  • Published:2026-10-31
Article Data
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History
  • Received:2025-12-30
  • Accepted:2026-05-08
Affiliations
    1School of Materials Science and Engineering,Beihang University,Beijing 100191,China
    2Key Laboratory of High-Temperature Structural Materials and Protective Coatings (Ministry of Industry and Information Technology),Beijing 100191,China
    3Tianmushan Laboratory,Beihang University,Hangzhou 311115,China

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表12种不同金属材料的力学参数
科
Family
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Number of
genus
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Number of
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鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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