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Analysis on Abnormal Flaw Detection of Fixed Flash Welding Joint for Heavy Rail Steel
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Haoran Wen1, Fengming Zhang1, Zhengwei Liang1, Hudong Xue1, Ke Zhou1, Tao Li2, Xin Zhang1
Science & Technology of Baotou Steel | 2025, 51(4) : 19 - 24
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Science & Technology of Baotou Steel | 2025, 51(4): 19-24
Production Practices and Management
Analysis on Abnormal Flaw Detection of Fixed Flash Welding Joint for Heavy Rail Steel
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Haoran Wen1, Fengming Zhang1, Zhengwei Liang1, Hudong Xue1, Ke Zhou1, Tao Li2, Xin Zhang1
Affiliations
  • 1 Technical Center of Inner Mongolia Baotou Steel Union Co., Ltd., Baotou 014010, Inner Mongolia Autonomous Region, China
  • 2 Jining Track Maintenance Division of China Railway Hohhot Group Co., Ltd., Ulanqab 012000, Inner Mongolia Autonomous Region, China
Published: 2025-08-25
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The ultrasonic flaw detection of fixed flash welding joints for 60 kg/m-U75V rail is carried out in a welded rail base. It is found that there is excessive alarm of flaw detection at the rail bottom corner at welding line. The joints with defects are analyzed through metallographic observation, detections with scanning electron microscope and energy dispersive spectrometer (EDS). The results showed that the lack of fusion and hole defect were observed at weld bond at rail bottom of welded joint at the position marked by rail detecting as well as there were gray spots and abnormal bulk inclusions at fracture of bending. Analysis suggested that the main causes of flaw detection alarm were the lack of fusion and hole defects caused by formulating improper welding process parameters as well as excessive inclusions in base material. The defects could be reduced by optimizing welding process and improving metallurgical quality of base material.

flash welding of rail  /  flaw detection  /  welding defect
Haoran Wen, Fengming Zhang, Zhengwei Liang, Hudong Xue, Ke Zhou, Tao Li, Xin Zhang. Analysis on Abnormal Flaw Detection of Fixed Flash Welding Joint for Heavy Rail Steel[J]. Science & Technology of Baotou Steel, 2025 , 51 (4) : 19 -24 .
Year 2025 volume 51 Issue 4
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Article Info
  • Receive Date:2025-02-26
  • Online Date:2025-11-28
  • Published:2025-08-25
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  • Received:2025-02-26
Affiliations
    1 Technical Center of Inner Mongolia Baotou Steel Union Co., Ltd., Baotou 014010, Inner Mongolia Autonomous Region, China
    2 Jining Track Maintenance Division of China Railway Hohhot Group Co., Ltd., Ulanqab 012000, Inner Mongolia Autonomous Region, China
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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