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Development of Production Technologies for Small-diameter Boiler Tube
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Zhen Lin1, Zeng-hai Wang2, He-ping Gao1, Yong-feng Mi2, Rui-lin Zhang1
Science & Technology of Baotou Steel | 2023, 49(6) : 38 - 44
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Science & Technology of Baotou Steel | 2023, 49(6): 38-44
Special Issue for Manufacturing Dept. of Inner Mongolia Baotou Steel Union Co., Ltd.
Development of Production Technologies for Small-diameter Boiler Tube
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Zhen Lin1, Zeng-hai Wang2, He-ping Gao1, Yong-feng Mi2, Rui-lin Zhang1
Affiliations
  • 1 Inner Mongolia Baotou Steel Special Steel Pipe Co., Ltd., Baotou 014010, Inner Mongolia Autonomous Region, China
  • 2 Inner Mongolia Baotou Steel Pipe Co., Ltd., Baotou 014010, Inner Mongolia Autonomous Region, China
Published: 2023-12-25
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The small-diameter boiler tube is designed and developed through innovating process design as well as its quality indexes are improved by Inner Mongolia Baotou Steel Special Steel Pipe Co., Ltd. based on the requirements of group company, “break through and improve product quality”. The seamless steel pipe with outer diameter of 51~114.3 mm and wall thickness of 3.5~12 mm is rolled by continuous casting billet of Φ150 mm in the original design of the unit. The demand of small-diameter boiler tube with outer diameter of 38~48 mm and wall thickness of 3.5~8 mm in the boiler tube industry is greater. The seamless steel pipes of two groups of outer diameter produced with the billets of the same diameter is realized and their wall thickness accuracy is -7.14%~9.14% through researching and developing the technology of large tube reducing rate for continuous mill unit as well as producing the seamless steel pipe with outer diameter of 38~48 mm by continuous casting billet of Φ150 mm. When rolling small-diameter boiler tubes made of materials of 25MnG, 15CrMoG and 12Cr1MoVG, there are defects of “straight fold” on inner surface as well as “linear indentation” and “subsurface cracks” on outer surface of steel tube. Their causes are analyzed combining with the deformation process and material characteristics as well as the solutions are formulated so that qualified rate of ultrasonic flaw detection of product is increased from 86.82% to 91.32%. The heat-treatment schedule for small-diameter boiler tubes made of materials of 15CrMoG and 12Cr1MoVG is formulated as well as the mechanical properties of products are stable under this process schedule, which could meet the requirements of GB/T 5310-2017 standard.

seamless steel pipe for boiler  /  technology of large tube reducing rate  /  straight fold  /  subsurface crack
Zhen Lin, Zeng-hai Wang, He-ping Gao, Yong-feng Mi, Rui-lin Zhang. Development of Production Technologies for Small-diameter Boiler Tube[J]. Science & Technology of Baotou Steel, 2023 , 49 (6) : 38 -44 .
Year 2023 volume 49 Issue 6
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  • Receive Date:2023-10-08
  • Online Date:2025-11-21
  • Published:2023-12-25
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  • Received:2023-10-08
Affiliations
    1 Inner Mongolia Baotou Steel Special Steel Pipe Co., Ltd., Baotou 014010, Inner Mongolia Autonomous Region, China
    2 Inner Mongolia Baotou Steel Pipe Co., Ltd., Baotou 014010, Inner Mongolia Autonomous Region, China
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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