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Failure Analysis on Weld Cracking of 490CL Wheel Steel for High Strength and Toughness Rim
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Wei-yu Yang1, Li-ming Kang1, Mu Qin1, Zhi-gang Zhang1, Yu-gang Guo2
Science & Technology of Baotou Steel | 2024, 50(1) : 41 - 46
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Science & Technology of Baotou Steel | 2024, 50(1): 41-46
Variety Quality and Experimental Study
Failure Analysis on Weld Cracking of 490CL Wheel Steel for High Strength and Toughness Rim
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Wei-yu Yang1, Li-ming Kang1, Mu Qin1, Zhi-gang Zhang1, Yu-gang Guo2
Affiliations
  • 1 Technical Center of Inner Mongolia Baotou Steel Union Co., Ltd., Baotou 014010, Inner Mongolia Autonomous Region, China
  • 2 Marketing Center of Inner Mongolia Baotou Steel Union Co., Ltd., Baotou 014010, Inner Mongolia Autonomous Region, China
Published: 2024-02-25
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There is cracking failure at the weld seam of high strength and toughness 490CL wheel steel rim made with flash butt welding during flaring and forming process. Its causes are analyzed through macroscopic and microscopic observations of fracture morphology, tests of chemical compositions, mechanical properties, microstructure and microhardness as well as energy spectrum composition analysis. The results indicated that there were certain area of welding “gray spots” mainly composed of manganese oxide at weld failure so that the weld ductility was reduced. As a result, there is cracking at weld fusion line during flaring and forming process of welded rim. The weld quality of 490CL wheel steel for rim is improved by adjusting such welding parameters as reducing flash allowance and increasing pressure of upset forging so that the proportion of weld failure during forming of rim is reduced from 1.5% to 0.3%.

490CL wheel steel  /  rim  /  weld cracking  /  microstructure  /  microhardness  /  fracture morphology
Wei-yu Yang, Li-ming Kang, Mu Qin, Zhi-gang Zhang, Yu-gang Guo. Failure Analysis on Weld Cracking of 490CL Wheel Steel for High Strength and Toughness Rim[J]. Science & Technology of Baotou Steel, 2024 , 50 (1) : 41 -46 .
Year 2024 volume 50 Issue 1
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  • Receive Date:2023-11-20
  • Online Date:2025-10-23
  • Published:2024-02-25
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  • Received:2023-11-20
Affiliations
    1 Technical Center of Inner Mongolia Baotou Steel Union Co., Ltd., Baotou 014010, Inner Mongolia Autonomous Region, China
    2 Marketing Center of Inner Mongolia Baotou Steel Union Co., Ltd., Baotou 014010, Inner Mongolia Autonomous Region, China
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表12种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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