收藏切换
Design and implementation of bottle washing machine for bottled edible fungus factory
收藏切换
PDF
Jiaoling WANG, Mingyou WANG, Jinji WU, Tianhang DING, Dehuan ZHOU, Weidong SONG*
Journal of Intelligent Agricultural Mechanization | 2023, 4(4) : 33 - 40
Less
收藏切换
Journal of Intelligent Agricultural Mechanization | 2023, 4(4): 33-40
• •
Design and implementation of bottle washing machine for bottled edible fungus factory
Full
Jiaoling WANG, Mingyou WANG, Jinji WU, Tianhang DING, Dehuan ZHOU, Weidong SONG*
Affiliations
  • Nanjing Institute of Agricultural Mechanization, Ministry of Agriculture and Rural Affairs, Nanjing, 210014
  • WANG Jiaoling, Doctorate, Associate Researcher, research interests: edible fungus production and fruit and vegetable processing technology and equipment. E-mail:

About Author:

WANG Jiaoling, Doctorate, Associate Researcher, research interests: edible fungus production and fruit and vegetable processing technology and equipment. E-mail:

Published: 2023-11-15 doi: 10.12398/j.issn.2096-7217.2023.04.005
Outline
收藏切换

Industrial production of edible fungi is the future development direction of China’s edible fungi industry. At present, the industrial production of edible fungi in China is dominated by wood-rotting fungi, and its production process includes bottling, sterilization and a series of links until the end of bottle digging. However, after bottle digging, the bottle cleaning still adopts manual cleaning, which leads to low washing efficiency and high labor costs. Based on analyzing the requirements of bottle washing in the industrial production of edible fungi, this paper introduces the working principle of bottle washing machines in the industrial production of edible fungi and designs the control system of bottle washing machines on this basis. Around the hardware and software system, this paper analyzes the functions and main model selection of the drive module, actuator module, sensor module, and designs the pneumatic drive system. According to the process of the bottle washing machine, using Guangyang SH−32R as a programmer, the electrical schematic diagram is drawn, and the control program of the bottle washing machine is written in level language. The trial production and test show that the bottle washing machine runs smoothly, the average pressure of the nozzle is 0.33 MPa, the water consumption of each bottle is 0.1 kg, and the single cleaning time is 10 s, which meets the requirements of industrial bottle washing.

edible fungi  /  factorization  /  control system  /  bottle washing machine  /  PLC
王教领, 王明友, 吴今姬, 丁天航, 周德欢, 宋卫东. 瓶栽食用菌工厂化生产洗瓶机的设计与实现. 智能化农业装备学报(中英文), 2023 , 4 (4) : 33 -40 . DOI: 10.12398/j.issn.2096-7217.2023.04.005
Jiaoling WANG, Mingyou WANG, Jinji WU, Tianhang DING, Dehuan ZHOU, Weidong SONG. Design and implementation of bottle washing machine for bottled edible fungus factory[J]. Journal of Intelligent Agricultural Mechanization, 2023 , 4 (4) : 33 -40 . DOI: 10.12398/j.issn.2096-7217.2023.04.005
  • National Edible Fungus Industry Technology System(CARS-20)
  • Zhejiang Provincial Key Laboratory of Agricultural Intelligent Equipment and Robotics Open Fund(2023ZJZD2301)
  • Innovation team for fruit and vegetable production and processing technology and equipment(2023)
[1]
MA S X, SONG W D, WANG M Y, et al. Research status and prospect of Lentinus edodes stick debagging equipment in China [J]. Journal of Chinese Agricultural Mechanization, 2022, 43(11): 50-55.
[2]
ZHANG Y, WANG D, CHEN Y, et al. Healthy function and high valued utilization of edible fungi [J]. Food Science and Human Wellness, 2021, 10(4): 408-420.
[3]
SONG W D, WANG M Y, XIAO H R, et al. Intelligent monitoring and control system based on the Internet of Things in Edible Fungus Produce [J]. Chinese Agricultural Mechanization, 2012(4): 142-144, 151.
[4]
LI H. Study and cost analysis on improving the cleaning rate of bottle washing machine by pre-pickling beer bottle [J]. Beer Science and Technology, 2019(13): 31-33.
[5]
DAN Z, HONG C, XIANG L, et al. A innovative design of washer machine for thread port food bottle based on TRIZ theory [J]. Food and Machinery, 2017, 33(3): 84-87.
[6]
WANG J L, CHEN Y C, SONG W D, et al. Bottle washer moving box robot structure and PLC control system design [J]. Journal of Chinese Agricultural Mechanization, 2013, 34(2): 143-145.
[7]
WANG S, LIU Q, WANG J. Development of sheet palletizing manipulator based on multi-link mechanism [J]. 2020.
[8]
CHEN F S. Research and application of modular and serial design of trash-cleaning machine in hydraulic and hydroelectric engineering [J]. Mechanical and Electrical Engineering Technology, 202, 51(6): 199-202.
[9]
LI X. Research on behavior recognition based on deep learning [D]. Nanjing: Nanjing University of Posts and Telecommunications, 2021.
[10]
SUN H J. Software design of multi-axis scanning system [D]. Dalian: Dalian Maritime University, 2016.
[11]
WANG H L. Design and implementation of motion controller of 6-DOF parallel mechanism based on embedded system [D]. Xi’an: Xidian University, 2014.
[12]
ZHANG F, WANG H. The design of the system of automatic washing machine based on MCGS and PLC [J]. Techniques of Automation and Applications, 2014, 33(6): 82-84.
[13]
VAN DE STRAETE H, DEGEZELLE P, DE SCHUTTER J, et al. Servo motor selection for mechatronic applications [C]// Proceedings of the International Conference on Electrical Machines, 1998.
[14]
TOKIZAKI T, KOJIMA N, KOBAYASHI M, et al. Speed reduction mechanism and speed reduction mechanism-equipped motor: EP20200873076 [P]. EP4040012A1.
[15]
KHEIRANDISH M, YAZDI E A, MOHAMMADI H, et al. A fault-tolerant sensor fusion in mobile robots using multiple model Kalman filters [J]. Robotics and Autonomous Systems, 2023, 161: 104343.
[16]
ZHANG J, LI G, LUO Y, et al. Systematic proportional method for improving the measurement accuracy of passive sensor measurement system [J]. IEEE Access, 2019, 8: 3980-3986.
[17]
VAANI I, PAL S, INDU V, et al. Optimal force control and analysis of soft pneumatic actuator [C]// 2019 2nd International Conference on Intelligent Computing, Instrumentation and Control Technologies (ICICICT). IEEE, 2019, 1: 501-506.
[18]
BADR M F, ABDULLAH Y, JALIEL A K. Position control of the pneumatic actuator employing ON/OFF solenoids valve [J]. International Journal of Mechanical &Mechatronics Engineering, 2017, 17(2): 29-37.
Year 2023 volume 4 Issue 4
PDF
29
9
Cite this Article
BibTeX
Article Info
doi: 10.12398/j.issn.2096-7217.2023.04.005
  • Receive Date:2022-05-25
  • Online Date:2026-11-05
  • Published:2023-11-15
Article Data
Affiliations
History
  • Received:2022-05-25
  • Revised:2023-09-25
Funding
National Edible Fungus Industry Technology System(CARS-20)
Zhejiang Provincial Key Laboratory of Agricultural Intelligent Equipment and Robotics Open Fund(2023ZJZD2301)
Innovation team for fruit and vegetable production and processing technology and equipment(2023)
Affiliations
    Nanjing Institute of Agricultural Mechanization, Ministry of Agriculture and Rural Affairs, Nanjing, 210014

Corresponding:

* SONG Weidong, Researcher, research interests: edible fungus production and fruit and vegetable processing technology and equipment. E-mail:
References
Share
https://castjournals.cast.org.cn/joweb/znhnyzbxb/EN/10.12398/j.issn.2096-7217.2023.04.005
Share to
QR

Scan QR to access full text

Cite this article
BibTeX
Citations
表12种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
关闭全屏
  • BibTeX
  • EndNote
  • RefWorks
  • TxT