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To study the effects of welding parameters on the tolerance of friction stir welding (FSW) of dissimilar aluminum alloys, the mechanical properties and structure of joint of dissimilar aluminum alloys (A356 and AA6061) by FSW under different welding parameters were studied by means of micro-hardness testing, tensile mechanical properties testing, scanning electron microscopy among other analytical testing means. The results show that as for the workpieces with the gap from 0 mm to 1 mm, the welded joint has tensile strength decreased significantly and presents visible welding defects. With tool pin of the same specification, the material flow can be promoted by decreasing the welding speed from 120 mm/min to 80 mm/min, thus the tolerance of workpiece gap will be greatly improved. The tool pin with diameter increased from 4 mm to 6 mm can lead to higher tolerance for welding, but also the material with a higher fusion degree and without delamination.
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为了研究焊接参数对异种铝合金搅拌摩擦焊公差容限的影响，采用显微硬度测试、拉伸力学性能测试、扫描电子显微镜（SEM）等分析测试手段研究了不同焊接工艺参数下的A356与AA6061异种铝合金搅拌摩擦焊焊接头的力学性能及组织。结果表明，工件间隙从0 mm增至1 mm，焊接头抗拉强度显著下降，并产生肉眼可见的焊接缺陷；搅拌头规格保持不变，将焊接速度从120 mm/min降至80 mm/min，可促进材料流动从而提高对工件间隙的容限；搅拌针直径从4 mm增至6 mm，可提高焊接的公差容限，且材料融合程度明显提高，不再出现分层现象。
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, authorsList=刘家睿, 李庆乾, 李佳慧, 杨昭, 王孟君)}, authors=[Author(id=1241327501650219236, tenantId=1146029695717560320, journalId=1235980550691926019, articleId=1241321993153336095, orderNo=0, firstName=null, middleName=null, lastName=null, nameCn=null, orcid=null, stid=null, country=null, authorPic=null, dead=0, email=JiaruiLiu@foxmail.com, emailSecond=null, emailThird=null, correspondingAuthor=0, authorType=1, ext={EN=AuthorExt(id=1241327501746688234, tenantId=1146029695717560320, journalId=1235980550691926019, articleId=1241321993153336095, authorId=1241327501650219236, language=EN, stringName=Jiarui LIU, firstName=Jiarui, middleName=null, lastName=LIU, prefix=null, suffix=null, authorComment=null, nameInitials=null, affiliation=null, department=null, xref=null, address=School of Materials Science and Engineering, Central South University, Changsha 410083, Hunan, China, bio=null, bioImg=null, bioContent=null, aboutCorrespAuthor=null), CN=AuthorExt(id=1241327501901877489, tenantId=1146029695717560320, journalId=1235980550691926019, articleId=1241321993153336095, authorId=1241327501650219236, language=CN, stringName=刘家睿, firstName=null, middleName=null, lastName=null, prefix=null, suffix=null, authorComment=null, nameInitials=null, affiliation=null, department=null, xref=null, address=中南大学 材料科学与工程学院，湖南 长沙 410083, bio={"content":"
刘家睿（1999—），男，湖南长沙人，硕士研究生，主要研究方向为搅拌摩擦焊的残余应力。E-mail：JiaruiLiu@foxmail.com
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刘家睿（1999—），男，湖南长沙人，硕士研究生，主要研究方向为搅拌摩擦焊的残余应力。E-mail：JiaruiLiu@foxmail.com
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26(2): 909-920., articleTitle=Effect of traverse and rotational speeds on the tensile behavior of the underwater dissimilar friction stir welded aluminum alloys, refAbstract=null)], funds=null, companyList=[AuthorCompany(id=1241327501528584409, tenantId=1146029695717560320, journalId=1235980550691926019, articleId=1241321993153336095, xref=null, ext=[AuthorCompanyExt(id=1241327501536973018, tenantId=1146029695717560320, journalId=1235980550691926019, articleId=1241321993153336095, companyId=1241327501528584409, language=EN, country=null, province=null, city=null, postcode=null, companyName=null, departmentName=null, remark=School of Materials Science and Engineering, Central South University, Changsha 410083, Hunan, China), AuthorCompanyExt(id=1241327501541167325, tenantId=1146029695717560320, journalId=1235980550691926019, articleId=1241321993153336095, companyId=1241327501528584409, language=CN, country=null, province=null, city=null, postcode=null, companyName=null, departmentName=null, remark=中南大学 材料科学与工程学院，湖南 长沙 410083)])], figs=[ArticleFig(id=1241327506494640512, tenantId=1146029695717560320, journalId=1235980550691926019, articleId=1241321993153336095, language=EN, label=null, caption=null, figureFileSmall=E0bOJGRxu5FkFyH0qL7lRQ==, figureFileBig=eXTBG5XgMNSqtoASN4/xiA==, tableContent=null), ArticleFig(id=1241327506591109508, tenantId=1146029695717560320, journalId=1235980550691926019, articleId=1241321993153336095, language=CN, label=图1, caption=
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Φ6 mm搅拌针在120 mm/min下的焊缝宏观形貌（a）焊接起始位置；（b）焊接结束位置
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不同焊接速度下Φ6 mm搅拌针焊缝飞边缺陷（a）80 mm/min；（b）120 mm/min
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焊接头截面宏观形貌, figureFileSmall=6fnMtmY+j8BaKcRlv2Tbqg==, figureFileBig=6ToQ11UhFP7WOLv3oSb+uw==, tableContent=null), ArticleFig(id=1241327507304141218, tenantId=1146029695717560320, journalId=1235980550691926019, articleId=1241321993153336095, language=EN, label=null, caption=null, figureFileSmall=l77Yi+1nBAdsD60Q/e3l4g==, figureFileBig=xUwTxe/ciSJxWTvnYyXtlQ==, tableContent=null), ArticleFig(id=1241327507383832998, tenantId=1146029695717560320, journalId=1235980550691926019, articleId=1241321993153336095, language=CN, label=图6, caption=
Φ6 mm搅拌针在120 mm/min下的焊接头不同区域金相照片（a）焊核区；（b）焊核区到热机影响区的过渡区；（c）母材
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Φ6 mm搅拌针在120 mm/min下的焊接头截面硬度等高线图, figureFileSmall=hLglFvFc3fuAaouAb8rOJw==, figureFileBig=uaM/FV/JVlvkytWH85C6zQ==, tableContent=null), ArticleFig(id=1241327507652268463, tenantId=1146029695717560320, journalId=1235980550691926019, articleId=1241321993153336095, language=EN, label=null, caption=null, figureFileSmall=zQjRJChq2HXjHIYyMUWIjA==, figureFileBig=Uk/mL0UA89DfP6q8T5qkTg==, tableContent=null), ArticleFig(id=1241327507765514672, tenantId=1146029695717560320, journalId=1235980550691926019, articleId=1241321993153336095, language=CN, label=图8, caption=
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焊接速度120 mm/min下焊接头拉伸断口宏观及微观形貌, figureFileSmall=kcAaqRsp+D/V+lSDQfezvQ==, figureFileBig=jI5pSIkFv0s44+2a2wDyUw==, tableContent=null), ArticleFig(id=1241327508050727353, tenantId=1146029695717560320, journalId=1235980550691926019, articleId=1241321993153336095, language=EN, label=null, caption=null, figureFileSmall=null, figureFileBig=null, tableContent=
| 材料名称 | Cu | Mn | Mg | Zn | Cr |
| AA6061-T6 | 0.15～0.40 | 0.15 | 0.8～1.2 | 0.25 | 0.04～0.35 |
| A356-T6 | — | 0.05 | 0.30～0.45 | 0.05 | — |
| 材料名称 | Ti | Fe | Si | Al | |
| AA6061-T6 | 0.15 | 0.70 | 0.4～0.8 | 余量 | |
| A356-T6 | 0.2 | 0.12 | 6.5～7.5 | 余量 | |
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实验材料成分（质量分数）
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| 材料名称 | Cu | Mn | Mg | Zn | Cr |
| AA6061-T6 | 0.15～0.40 | 0.15 | 0.8～1.2 | 0.25 | 0.04～0.35 |
| A356-T6 | — | 0.05 | 0.30～0.45 | 0.05 | — |
| 材料名称 | Ti | Fe | Si | Al | |
| AA6061-T6 | 0.15 | 0.70 | 0.4～0.8 | 余量 | |
| A356-T6 | 0.2 | 0.12 | 6.5～7.5 | 余量 | |
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| 实验组 | 轴肩尺寸/mm | 行进速度/（mm·min-1） | 搅拌针直径/mm |
|---|
| 1 | 15 | 120 | 4 |
| 2 | 15 | 80 | 6 |
| 3 | 15 | 120 | 6 |
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焊接参数
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| 实验组 | 轴肩尺寸/mm | 行进速度/（mm·min-1） | 搅拌针直径/mm |
|---|
| 1 | 15 | 120 | 4 |
| 2 | 15 | 80 | 6 |
| 3 | 15 | 120 | 6 |
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