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The surface of 38CrMoAl steel was processed by ion nitriding at 560 ℃ with the mixture of nitrogen and argon as nitrogen source. After that, the friction and wear property of 38CrMoAl steel was studied. The results show that as the N2 volume fraction in the mixed gas increases, the thickness of nitrided layer increases, and the surface hardness of the nitrided layer increases first and then decreases. By adjusting the volume fraction of N2 in the mixed gas, the number of active nitrogen atoms can be changed, thus leading to the change in the phase composition of the nitrided layer. With N2 and Ar in a volume ratio of 2∶3, γ′-Fe4N phase is the major phase and ε-Fe2-3N phase is the minor phase in the nitrided sample. With N2 and Ar in a volume ratio of 3∶2, the nitrided layer has ε-Fe2-3N phase as the major phase andγ′-Fe4N as the minor phase. Compared with the substrate material, the ion-nitrided sample has a smaller friction coefficient and higher wear-resistance. With N2 and Ar in a volume ratio of 3∶2, the ion-nitrided sample has its compound layer in a thickness of 21.4 μm, and its average friction coefficient up to 0.26, presenting good wear resistance. The mechanisms of friction and wear include fatigue, abrasion and oxidation.
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560 ℃下,以氮气和氩气的混合气体为氮源,对38CrMoAl钢表面进行离子渗氮,研究了离子渗氮后38CrMoAl钢的磨擦磨损性能。结果表明,随着混合气体中N2体积分数增大,渗氮层厚度增加,渗氮层表面硬度呈现先增大后减小的趋势。通过调节混合气体中N2的体积分数,可以改变活性氮原子数量从而改变渗氮层的物相组成,当N2和Ar体积比2∶3时,渗氮层中以γ′-Fe4N相为主相、ε-Fe2-3N相为次相;当N2和Ar体积比3∶2时,渗氮层中ε-Fe2-3N相成为主相、γ′-Fe4N相为次相。与基体材料相比,离子渗氮试样具有更小的摩擦系数,耐磨性得到提高,在N2和Ar体积比3∶2时,渗氮试样的化合物层厚度为21.4 μm,平均摩擦系数达到0.26,表现出良好的耐磨性。摩擦磨损机制为疲劳磨损、磨粒磨损和氧化磨损。
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王紫阳(1999—),男,河北武安人,硕士研究生,主要从事表面改性强化研究。E-mail:17349867914@163.com
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38CrMoAl钢在不同氮气氩气比例下离子渗氮后的显微组织(a)N2∶Ar=2∶3;(b)N2∶Ar=3∶2;(c)N2∶Ar=4∶1
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38CrMoAl钢的X射线衍射图谱(a)调质钢;(b)不同氮氩气体比例下离子渗氮
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不同气体比例下38CrMoAl钢渗氮层截面硬度分布, figureFileSmall=tuxv/hLfkxdE7BzCUezNww==, figureFileBig=dzJhehT52ykRLq4kleJIcw==, tableContent=null), ArticleFig(id=1240651350195884103, tenantId=1146029695717560320, journalId=1235980550691926019, articleId=1240631741593997541, language=EN, label=null, caption=null, figureFileSmall=spsKb6qKpI+31W0A1cc7lg==, figureFileBig=khQjcJHSaTMOLWfJjtCoPw==, tableContent=null), ArticleFig(id=1240651350338490459, tenantId=1146029695717560320, journalId=1235980550691926019, articleId=1240631741593997541, language=CN, label=图4, caption=
离子渗氮处理前后试样摩擦系数随时间的变化曲线(a)调质钢;(b)N2∶Ar=2∶3离子渗氮;(c)N2∶Ar=3∶2离子渗氮;(d)N2∶Ar=4∶1离子渗氮
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不同氮气氩气比例等离子氮化后试样的磨损形貌(a)N2∶Ar=2∶3;(b)N2∶Ar=3∶2
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38CrMoAl钢试样渗氮层磨损表面SEM图(a)N2∶Ar=2∶3;(b)N2∶Ar=3∶2
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| C | Mn | Cr | Mo | Si | Al | Fe |
|---|
| 0.38 | 0.45 | 1.64 | 0.18 | 0.35 | 0.90 | 余量 |
), ArticleFig(id=1240651351106048175, tenantId=1146029695717560320, journalId=1235980550691926019, articleId=1240631741593997541, language=CN, label=表1, caption=
38CrMoAl钢基体化学成分(质量分数)
, figureFileSmall=null, figureFileBig=null, tableContent=
| C | Mn | Cr | Mo | Si | Al | Fe |
|---|
| 0.38 | 0.45 | 1.64 | 0.18 | 0.35 | 0.90 | 余量 |
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| 区域 | C | N | O | Al | Cr | Fe |
|---|
| 1 | 8.93 | 4.98 | 26.36 | 0.63 | 2.30 | 56.80 |
| 2 | 7.76 | 5.22 | 21.21 | 0.40 | 6.63 | 58.79 |
), ArticleFig(id=1240651351382872269, tenantId=1146029695717560320, journalId=1235980550691926019, articleId=1240631741593997541, language=CN, label=表2, caption=
图6中相关区域的EDS测试结果(质量分数)
, figureFileSmall=null, figureFileBig=null, tableContent=
| 区域 | C | N | O | Al | Cr | Fe |
|---|
| 1 | 8.93 | 4.98 | 26.36 | 0.63 | 2.30 | 56.80 |
| 2 | 7.76 | 5.22 | 21.21 | 0.40 | 6.63 | 58.79 |
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