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Experiments were carried out for alumina ceramics with rotary ultrasonic-assisted and ordinary milling-grinding processes respectively by using a small diameter electroplated grinding wheel. The variation of grinding force with ultrasonic power, linear speed of grinding wheel, feed rate and grinding depth during milling-grinding of alumina ceramics was analyzed. The results show that with ultrasonic power from 0 W up to 90 W and other parameters keeping constant, the grinding force is in decline and the surface topography is significantly improved. As the linear speed of grinding wheel increases, while the feed rate and grinding depth decrease, the grinding force in both rotary ultrasonic-assisted and ordinary milling-grinding processes decreases. With the processing parameters in the tested range, the grinding force in rotary ultrasonic-assisted milling-grinding process is lower compared to the ordinary milling-grinding process. Besides, the maximum reduction in normal and tangential grinding force of rotary ultrasonic-assisted milling and grinding can reach 24.17% and 23.30% respectively.

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以氧化铝陶瓷为加工对象,采用小直径电镀砂轮进行了旋转超声铣磨和普通铣磨加工试验,分析了铣磨氧化铝陶瓷时的磨削力随超声功率、砂轮线速度、进给速度、铣磨深度的变化规律。结果表明,在其他铣磨参数不变时,超声功率由0 W增大至90 W,磨削力呈下降趋势,表面形貌得到显著改善。随着砂轮线速度增大、进给速度和铣磨深度减小,旋转超声铣磨和普通铣磨时的磨削力均呈下降趋势。在试验加工参数范围内,旋转超声铣磨的磨削力均低于普通铣磨时,且旋转超声铣磨时最大可降低法向磨削力24.17%、切向磨削力23.30%。

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王磊(1968-),女,江苏南通人,硕士,副教授,主要研究方向为机械装备设计与制造、特种精密加工等。

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王磊(1968-),女,江苏南通人,硕士,副教授,主要研究方向为机械装备设计与制造、特种精密加工等。

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王磊(1968-),女,江苏南通人,硕士,副教授,主要研究方向为机械装备设计与制造、特种精密加工等。

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氧化铝陶瓷旋转超声铣磨加工磨削力研究
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王磊 1 , 董金善 2 , 杨林娟 1, 2
矿冶工程杂志 | 材料 2023,43(6): 153-156
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矿冶工程杂志 | 材料 2023, 43(6): 153-156
氧化铝陶瓷旋转超声铣磨加工磨削力研究
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王磊1, 董金善2, 杨林娟1, 2
作者信息
  • 1.南通职业大学 机械工程学院,江苏 南通 226007
  • 2.南京工业大学 机械与动力工程学院,江苏 南京 211816
  • 王磊(1968-),女,江苏南通人,硕士,副教授,主要研究方向为机械装备设计与制造、特种精密加工等。

Grinding Force in Rotary Ultrasonic-Assisted Milling and Grinding of Alumina Ceramics
Lei WANG1, Jinshan DONG2, Linjuan YANG1, 2
Affiliations
  • 1.School of Mechanical Engineering, Nantong Vocational University, Nantong 226007, Jangsu, China
  • 2.School of Mechanical and Power Engineering, Nanjing Tech University, Nanjing 211816, Jangsu, China
出版时间: 2023-12-01 doi: 10.3969/j.issn.0253-6099.2023.06.033
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以氧化铝陶瓷为加工对象,采用小直径电镀砂轮进行了旋转超声铣磨和普通铣磨加工试验,分析了铣磨氧化铝陶瓷时的磨削力随超声功率、砂轮线速度、进给速度、铣磨深度的变化规律。结果表明,在其他铣磨参数不变时,超声功率由0 W增大至90 W,磨削力呈下降趋势,表面形貌得到显著改善。随着砂轮线速度增大、进给速度和铣磨深度减小,旋转超声铣磨和普通铣磨时的磨削力均呈下降趋势。在试验加工参数范围内,旋转超声铣磨的磨削力均低于普通铣磨时,且旋转超声铣磨时最大可降低法向磨削力24.17%、切向磨削力23.30%。

旋转超声  /  电镀砂轮  /  铣磨  /  氧化铝陶瓷  /  磨削力  /  超声功率  /  工艺参数

Experiments were carried out for alumina ceramics with rotary ultrasonic-assisted and ordinary milling-grinding processes respectively by using a small diameter electroplated grinding wheel. The variation of grinding force with ultrasonic power, linear speed of grinding wheel, feed rate and grinding depth during milling-grinding of alumina ceramics was analyzed. The results show that with ultrasonic power from 0 W up to 90 W and other parameters keeping constant, the grinding force is in decline and the surface topography is significantly improved. As the linear speed of grinding wheel increases, while the feed rate and grinding depth decrease, the grinding force in both rotary ultrasonic-assisted and ordinary milling-grinding processes decreases. With the processing parameters in the tested range, the grinding force in rotary ultrasonic-assisted milling-grinding process is lower compared to the ordinary milling-grinding process. Besides, the maximum reduction in normal and tangential grinding force of rotary ultrasonic-assisted milling and grinding can reach 24.17% and 23.30% respectively.

rotary ultrasonic  /  electroplated grinding wheel  /  milling and grinding  /  aluminum oxide ceramics  /  grinding force  /  ultrasonic power  /  processing parameters
王磊, 董金善, 杨林娟. 氧化铝陶瓷旋转超声铣磨加工磨削力研究. 矿冶工程杂志, 2023 , 43 (6) : 153 -156 . DOI: 10.3969/j.issn.0253-6099.2023.06.033
Lei WANG, Jinshan DONG, Linjuan YANG. Grinding Force in Rotary Ultrasonic-Assisted Milling and Grinding of Alumina Ceramics[J]. Mining and Metallurgical Engineering, 2023 , 43 (6) : 153 -156 . DOI: 10.3969/j.issn.0253-6099.2023.06.033
  • 国家自然科学基金(52175171)
2023年第43卷第6期
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doi: 10.3969/j.issn.0253-6099.2023.06.033
  • 接收时间:2023-06-27
  • 首发时间:2026-03-05
  • 出版时间:2023-12-01
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  • 收稿日期:2023-06-27
基金
国家自然科学基金(52175171)
作者信息
    1.南通职业大学 机械工程学院,江苏 南通 226007
    2.南京工业大学 机械与动力工程学院,江苏 南京 211816
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2种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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