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Based on computational fluid dynamics (CFD) method, a multiphase VOF model and Realizable k-εturbulence model were used to simulate flow characteristics of a large bottom-blown furnace with different blowing modes, and analyze a pre-stabilization process, motion characteristics of blown gas, gas-matte-slag interaction characteristics and mixing effect in molten pool. The results show that the large bottom-blown furnace has two oxygen lances for blowing, which can altogether generate an enhanced pneumatic agitation zone, resulting in a remarkable gas-matte-slag interaction in the furnace, thus providing good dynamic condition for the large bottom-blown furnace. The furnace with double lances blowing at an angle of 9° can bring a better agitation effect, leading to the gas content at a rate of 2.70%, average speed of 0.20 m/s and average turbulence energy of 0.059 m2/s2 in the molten pool. There is severe internal disturbance and less splashing of melt in the molten pool, which is beneficial to improving smelting efficiency.

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基于计算流体力学方法,采用VOF多相流模型和Realizable k-ε湍流模型,对不同喷吹方式的大型底吹炉流动特性进行模拟,分析了预稳过程、喷吹气体运动特征、气-锍-渣相互作用特征以及熔池混合效果。结果表明,大型底吹炉的双枪喷吹由枪座上的两支氧枪共同形成一个叠加的气动搅拌区,其内部存在显著的气-锍-渣相互作用,为大型底吹炉提供良好动力学条件。9°双枪喷吹混合效果较佳,熔池气含率达到2.70%,平均速度为0.20 m/s,平均湍动能为0.059 m2/s2,熔池内部扰动剧烈并且熔体喷溅较少,有利于提高熔炼效率。

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王亲猛(1986—),男,山东济宁人,教授,主要从事有色金属清洁冶金、冶金过程计算机模拟与强化研究。
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姜保成(1995—),男,云南玉溪人,博士研究生,主要从事有色金属冶金数值模拟与过程强化研究。

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姜保成(1995—),男,云南玉溪人,博士研究生,主要从事有色金属冶金数值模拟与过程强化研究。

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姜保成(1995—),男,云南玉溪人,博士研究生,主要从事有色金属冶金数值模拟与过程强化研究。

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喷吹方式对大型铜熔炼底吹炉流动特性影响研究
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姜保成 , 郭学益 , 王亲猛
矿冶工程杂志 | 冶金 2023,43(4): 92-98
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矿冶工程杂志 | 冶金 2023, 43(4): 92-98
喷吹方式对大型铜熔炼底吹炉流动特性影响研究
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姜保成, 郭学益, 王亲猛
作者信息
  • 中南大学 冶金与环境学院,湖南 长沙 410083
  • 姜保成(1995—),男,云南玉溪人,博士研究生,主要从事有色金属冶金数值模拟与过程强化研究。

通讯作者:

王亲猛(1986—),男,山东济宁人,教授,主要从事有色金属清洁冶金、冶金过程计算机模拟与强化研究。
Effect of Blowing Modes on Flow Characteristics of Large Bottom-Blown Furnace for Copper Smelting
Baocheng JIANG, Xueyi GUO, Qinmeng WANG
Affiliations
  • School of Metallurgy and Environment, Central South University, Changsha 410083, Hunan, China
出版时间: 2023-08-01 doi: 10.3969/j.issn.0253-6099.2023.04.021
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基于计算流体力学方法,采用VOF多相流模型和Realizable k-ε湍流模型,对不同喷吹方式的大型底吹炉流动特性进行模拟,分析了预稳过程、喷吹气体运动特征、气-锍-渣相互作用特征以及熔池混合效果。结果表明,大型底吹炉的双枪喷吹由枪座上的两支氧枪共同形成一个叠加的气动搅拌区,其内部存在显著的气-锍-渣相互作用,为大型底吹炉提供良好动力学条件。9°双枪喷吹混合效果较佳,熔池气含率达到2.70%,平均速度为0.20 m/s,平均湍动能为0.059 m2/s2,熔池内部扰动剧烈并且熔体喷溅较少,有利于提高熔炼效率。

底吹炉  /  多相流  /  VOF模型  /  流动特性  /  氧枪  /  铜熔炼

Based on computational fluid dynamics (CFD) method, a multiphase VOF model and Realizable k-εturbulence model were used to simulate flow characteristics of a large bottom-blown furnace with different blowing modes, and analyze a pre-stabilization process, motion characteristics of blown gas, gas-matte-slag interaction characteristics and mixing effect in molten pool. The results show that the large bottom-blown furnace has two oxygen lances for blowing, which can altogether generate an enhanced pneumatic agitation zone, resulting in a remarkable gas-matte-slag interaction in the furnace, thus providing good dynamic condition for the large bottom-blown furnace. The furnace with double lances blowing at an angle of 9° can bring a better agitation effect, leading to the gas content at a rate of 2.70%, average speed of 0.20 m/s and average turbulence energy of 0.059 m2/s2 in the molten pool. There is severe internal disturbance and less splashing of melt in the molten pool, which is beneficial to improving smelting efficiency.

bottom-blown furnace  /  multiphase flow  /  VOF model  /  flow characteristics  /  oxygen lance  /  copper smelting
姜保成, 郭学益, 王亲猛. 喷吹方式对大型铜熔炼底吹炉流动特性影响研究. 矿冶工程杂志, 2023 , 43 (4) : 92 -98 . DOI: 10.3969/j.issn.0253-6099.2023.04.021
Baocheng JIANG, Xueyi GUO, Qinmeng WANG. Effect of Blowing Modes on Flow Characteristics of Large Bottom-Blown Furnace for Copper Smelting[J]. Mining and Metallurgical Engineering, 2023 , 43 (4) : 92 -98 . DOI: 10.3969/j.issn.0253-6099.2023.04.021
  • 国家自然科学基金(U20A20273)
  • 湖南省杰出青年科学基金(2022JJ10078)
  • 湖湘青年英才项目(2021RC3005)
2023年第43卷第4期
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doi: 10.3969/j.issn.0253-6099.2023.04.021
  • 接收时间:2023-03-08
  • 首发时间:2026-03-05
  • 出版时间:2023-08-01
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出版历史
  • 收稿日期:2023-03-08
基金
国家自然科学基金(U20A20273)
湖南省杰出青年科学基金(2022JJ10078)
湖湘青年英才项目(2021RC3005)
作者信息
    中南大学 冶金与环境学院,湖南 长沙 410083

通讯作者:

王亲猛(1986—),男,山东济宁人,教授,主要从事有色金属清洁冶金、冶金过程计算机模拟与强化研究。
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2种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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