Article(id=1202984233041097323, tenantId=1146029695717560320, journalId=1185652524569653253, issueId=1202984226762219866, articleNumber=1009-5438(2022)03-0022-05, orderNo=null, doi=null, pmid=null, cstr=null, oa=null, hot=null, price=null, onlineType=0, articleFormat=0, articleType=null, articleTypeStr=research-article, receivedDate=1635350400000, receivedDateStr=2021-10-28, revisedDate=null, revisedDateStr=null, acceptedDate=null, acceptedDateStr=null, onlineDate=1764743391522, onlineDateStr=2025-12-03, pubDate=1656086400000, pubDateStr=2022-06-25, doiRegisterDate=null, doiRegisterDateStr=null, onlineIssueDate=1764743391522, onlineIssueDateStr=2025-12-03, onlineJustAcceptDate=null, onlineJustAcceptDateStr=null, onlineFirstDate=null, onlineFirstDateStr=null, sourceXml=null, magXml=null, createTime=1764743391522, creator=13701087609, updateTime=1764743391522, updator=13701087609, issue=Issue{id=1202984226762219866, tenantId=1146029695717560320, journalId=1185652524569653253, year='2022', volume='48', issue='3', pageStart='1', pageEnd='98', issueExtLink='null', onlineDate='null', pubDate='null', beforeIssueId=null, nextIssueId=null, price=null, status=1, issueComplete=1, articleOrder=1, issueType=-1, specialIssue=null, createTime=1764743390026, creator=13701087609, updateTime=1764744768237, updator=13701087609, preIssue=null, nextIssue=null, ext={EN=IssueExt(id=1202990007461049256, tenantId=1146029695717560320, journalId=1185652524569653253, issueId=1202984226762219866, language=EN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=), CN=IssueExt(id=1202990007461049257, tenantId=1146029695717560320, journalId=1185652524569653253, issueId=1202984226762219866, language=CN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=)}, issueFiles=null}, startPage=22, endPage=26, ext={EN=ArticleExt(id=1202984233334698622, articleId=1202984233041097323, tenantId=1146029695717560320, journalId=1185652524569653253, language=EN, title=Production Practices on Reducing Fuel Ratio of 5
# Blast Furnace of Baotou Steel, columnId=1187340472918880861, journalTitle=Science & Technology of Baotou Steel, columnName=Production Practice and Management, runingTitle=null, highlight=null, articleAbstract=
The gas flow distribution and gas utilization rate are improved by optimizing the charging system as well as adjusting the material layer thickness of coke and ore aiming at the long-term higher fuel ratio of 5# blast furnace of Baotou Steel; the smelting is strengthened by such measures as increasing furnace top pressure, hot air temperature and oxygen enrichment rate; meanwhile, the efficiency of tapping iron in front of furnace is improved, daily operations of blast furnace are strengthened and standard work is carried out so that the target of increasing production and reducing consumption is realized. The fuel ratio of 5# blast furnace reduced from 598.73 kg/t on average in 2020 to 556.9 kg/t, which was the best level in history.
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#高炉降低燃料比生产实践, columnId=1185882039552193444, journalTitle=包钢科技, columnName=生产实践与管理, runingTitle=null, highlight=null, articleAbstract=
针对包钢5#高炉燃料比长期较高的情况,通过优化装料制度、调整焦炭、矿石料层厚度改善煤气流的分布,提高煤气利用率;通过提高炉顶压力、热风温度、富氧率等措施强化冶炼;同时提高炉前出铁效率,加强高炉日常操作,推行标准化作业,实现了增产降耗的目标,5#高炉燃料比由2020年平均598.73 kg/t降到556.9 kg/t,处于历史最好水平。
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高向洲(1987-),男,内蒙古呼和浩特市人,硕士,工程师,现从事高炉炼铁技术工作。
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高向洲(1987-),男,内蒙古呼和浩特市人,硕士,工程师,现从事高炉炼铁技术工作。
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中心气流调整前后效果对比, figureFileSmall=/5yfi5t0ltK1UoI8j6jrEQ==, figureFileBig=0jXpgCYiLJTmVZeFXlIheQ==, tableContent=null), ArticleFig(id=1202984237373813629, tenantId=1146029695717560320, journalId=1185652524569653253, articleId=1202984233041097323, language=EN, label=null, caption=null, figureFileSmall=LoR+Ov/ud1C64+44usDtBw==, figureFileBig=tuvuOeXzp9F0tLuuDjDg8A==, tableContent=null), ArticleFig(id=1202984237478671232, tenantId=1146029695717560320, journalId=1185652524569653253, articleId=1202984233041097323, language=CN, label=图4, caption=
铁口深度合格率趋势, figureFileSmall=LoR+Ov/ud1C64+44usDtBw==, figureFileBig=tuvuOeXzp9F0tLuuDjDg8A==, tableContent=null), ArticleFig(id=1202984237545780098, tenantId=1146029695717560320, journalId=1185652524569653253, articleId=1202984233041097323, language=EN, label=null, caption=null, figureFileSmall=null, figureFileBig=null, tableContent=
| 时间 | 利用系数
/(t·m-3·d-1) | 焦比
/(kg·t-1) | 煤比
/(kg·t-1) | 燃料比
/(kg·t-1) | 煤气利用率
/% | 热风温度
/℃ | 富氧率
/% | 顶压
/MPa |
| 2021年1—9月 | 2.73 | 417.0 | 162.93 | 581.0 | 41.18 | 1 117.3 | 4.14 | 0.192 |
| 2020年 | 2.61 | 411.5 | 167.43 | 598.73 | 41.05 | 1 129.1 | 3.36 | 0.191 |
| 2019年 | 2.56 | 404.4 | 163.95 | 587.5 | 41.10 | 1 166.2 | 3.29 | 0.183 |
| 2018年 | 2.38 | 449.0 | 146.29 | 614.4 | 39.82 | 1 139.8 | 2.25 | 0.165 |
| 2017年 | 2.44 | 471.0 | 158.88 | 633.6 | 37.60 | 1 148.8 | 2.67 | 0.164 |
| 2016年 | 2.36 | 511.0 | 129.68 | 642.6 | 37.10 | 1 123.3 | 3.19 | 0.159 |
| 2015年 | 2.51 | 458.0 | 130.06 | 615.6 | 42.05 | 1 119.5 | 2.87 | 0.155 |
| 2014年 | 2.24 | 497.0 | 156.76 | 655.8 | 37.90 | 1 136.7 | 3.01 | 0.145 |
| 2013年 | 2.44 | 482.0 | 152.54 | 634.1 | 40.55 | 1 141.3 | 3.55 | 0.153 |
| 2012年 | 2.49 | 472.0 | 155.16 | 626.7 | 40.77 | 1 122.9 | 3.60 | 0.155 |
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5#高炉主要经济技术指标
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| 时间 | 利用系数
/(t·m-3·d-1) | 焦比
/(kg·t-1) | 煤比
/(kg·t-1) | 燃料比
/(kg·t-1) | 煤气利用率
/% | 热风温度
/℃ | 富氧率
/% | 顶压
/MPa |
| 2021年1—9月 | 2.73 | 417.0 | 162.93 | 581.0 | 41.18 | 1 117.3 | 4.14 | 0.192 |
| 2020年 | 2.61 | 411.5 | 167.43 | 598.73 | 41.05 | 1 129.1 | 3.36 | 0.191 |
| 2019年 | 2.56 | 404.4 | 163.95 | 587.5 | 41.10 | 1 166.2 | 3.29 | 0.183 |
| 2018年 | 2.38 | 449.0 | 146.29 | 614.4 | 39.82 | 1 139.8 | 2.25 | 0.165 |
| 2017年 | 2.44 | 471.0 | 158.88 | 633.6 | 37.60 | 1 148.8 | 2.67 | 0.164 |
| 2016年 | 2.36 | 511.0 | 129.68 | 642.6 | 37.10 | 1 123.3 | 3.19 | 0.159 |
| 2015年 | 2.51 | 458.0 | 130.06 | 615.6 | 42.05 | 1 119.5 | 2.87 | 0.155 |
| 2014年 | 2.24 | 497.0 | 156.76 | 655.8 | 37.90 | 1 136.7 | 3.01 | 0.145 |
| 2013年 | 2.44 | 482.0 | 152.54 | 634.1 | 40.55 | 1 141.3 | 3.55 | 0.153 |
| 2012年 | 2.49 | 472.0 | 155.16 | 626.7 | 40.77 | 1 122.9 | 3.60 | 0.155 |
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| 时间 | 碱负荷 | 锌负荷 | 硫负荷 | 磷负荷 | 钛负荷 |
| 1月 | 5.664 | 0.662 | 5.618 | 1.25 | 3.80 |
| 2月 | 5.309 | 0.665 | 5.276 | 1.22 | 3.79 |
| 3月 | 5.546 | 0.770 | 5.366 | 1.26 | 3.56 |
| 4月 | 5.538 | 0.702 | 5.460 | 1.36 | 3.69 |
| 5月 | 5.367 | 0.625 | 5.546 | 1.09 | 3.69 |
| 6月 | 5.660 | 0.835 | 5.213 | 1.33 | 3.48 |
| 7月 | 5.431 | 0.795 | 5.148 | 1.38 | 6.18 |
| 8月 | 5.220 | 0.750 | 5.310 | 1.38 | 5.87 |
| 9月 | 5.480 | 0.710 | 5.140 | 1.23 | 5.34 |
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有害元素入炉负荷kg/t
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| 时间 | 碱负荷 | 锌负荷 | 硫负荷 | 磷负荷 | 钛负荷 |
| 1月 | 5.664 | 0.662 | 5.618 | 1.25 | 3.80 |
| 2月 | 5.309 | 0.665 | 5.276 | 1.22 | 3.79 |
| 3月 | 5.546 | 0.770 | 5.366 | 1.26 | 3.56 |
| 4月 | 5.538 | 0.702 | 5.460 | 1.36 | 3.69 |
| 5月 | 5.367 | 0.625 | 5.546 | 1.09 | 3.69 |
| 6月 | 5.660 | 0.835 | 5.213 | 1.33 | 3.48 |
| 7月 | 5.431 | 0.795 | 5.148 | 1.38 | 6.18 |
| 8月 | 5.220 | 0.750 | 5.310 | 1.38 | 5.87 |
| 9月 | 5.480 | 0.710 | 5.140 | 1.23 | 5.34 |
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| 时间 | RI/% | RDI/% | T40/℃ | T10/℃ | T4/℃ | Td/℃ | Ts/℃ | 软熔区间/℃ |
| 2021年7月 | 76.2 | 24.0 | 1 291 | 1 194 | 1 155 | 1 526 | 1 302 | 371 |
| 2021年8月 | | | 1 277 | 1 184 | 1 150 | 1 515 | 1 305 | 365 |
| 2021年9月 | | | 1 286 | 1 187 | 1 144 | 1 521 | 1 304 | 377 |
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烧结矿冶金性能
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| 时间 | RI/% | RDI/% | T40/℃ | T10/℃ | T4/℃ | Td/℃ | Ts/℃ | 软熔区间/℃ |
| 2021年7月 | 76.2 | 24.0 | 1 291 | 1 194 | 1 155 | 1 526 | 1 302 | 371 |
| 2021年8月 | | | 1 277 | 1 184 | 1 150 | 1 515 | 1 305 | 365 |
| 2021年9月 | | | 1 286 | 1 187 | 1 144 | 1 521 | 1 304 | 377 |
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| 时间 | 灰分 | 硫分 | 水分 | CSR | M40 | M10 |
| 2021年1-6月 | 12.82 | 0.880 | 5.7 | 66.40 | 88.03 | 6.16 |
| 2021年7月 | 13.11 | 0.890 | 6.8 | 66.41 | 88.19 | 6.21 |
| 2021年8月 | 12.94 | 0.880 | 6.0 | 67.60 | 88.13 | 6.24 |
| 2021年9月 | 12.88 | 0.869 | 6.0 | 66.44 | 88.19 | 6.17 |
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西区焦炭工业分析和性能(质量分数)%
, figureFileSmall=null, figureFileBig=null, tableContent=
| 时间 | 灰分 | 硫分 | 水分 | CSR | M40 | M10 |
| 2021年1-6月 | 12.82 | 0.880 | 5.7 | 66.40 | 88.03 | 6.16 |
| 2021年7月 | 13.11 | 0.890 | 6.8 | 66.41 | 88.19 | 6.21 |
| 2021年8月 | 12.94 | 0.880 | 6.0 | 67.60 | 88.13 | 6.24 |
| 2021年9月 | 12.88 | 0.869 | 6.0 | 66.44 | 88.19 | 6.17 |
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| 日期 | 料种 | 41° | 40.5° | 38.5° | 36.5° | 34° | 31.5° | 15.5° | 14° | 12° | 结束角
/(°) | 平均角度
/(°) | 综合角差
/(°) |
| 7月3日 | C | 3 | | 3 | 2 | 2 | 2 | | | 1.5 | 12.0 | 34.11 | 2.62 |
| O | | 3 | 3 | 3 | 2 | 2 | | | | 35.5 | 36.73 | |
| 7月4日 | C | 3 | | 3 | 3 | 2 | 2 | | | 1.5 | 12.0 | 34.28 | 2.45 |
| O | | 3 | 3 | 3 | 2 | 2 | | | | 35.5 | 36.73 | |
| 7月6日 | C | 3 | | 3 | 3 | 2 | 2 | | 1.5 | | 12.0 | 34.48 | 2.25 |
| O | | 3 | 3 | 3 | 2 | 2 | | | | 35.5 | 36.73 | |
| 7月7日 | C | 3 | | 3 | 3 | 2 | 2 | 1 | | | 15.5 | 35.32 | 1.41 |
| O | | 3 | 3 | 3 | 2 | 2 | | | | 35.5 | 36.73 | |
| 7月8日 | C | 3 | | 3 | 3 | 2 | 2 | 1 | | | 15.5 | 35.32 | 1.47 |
| O | | 3 | 3.5 | 3 | 2 | 2 | | | | 35.5 | 36.8 | |
| 7月19日 | C | 3 | | 3 | 3 | 2 | 2 | 1 | | | 18.0 | 35.32 | 1.47 |
| O | | 3 | 3.5 | 3 | 2 | 2 | | | | 34.0 | 36.80 | |
| 8月23日 | C | 3 | | 3 | 3 | 2 | 2 | 1 | | | 18.0 | 35.32 | 1.41 |
| O | | 3 | 3 | 3 | 2 | 2 | | | | 34.0 | 36.73 | |
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布料制度调整
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| 日期 | 料种 | 41° | 40.5° | 38.5° | 36.5° | 34° | 31.5° | 15.5° | 14° | 12° | 结束角
/(°) | 平均角度
/(°) | 综合角差
/(°) |
| 7月3日 | C | 3 | | 3 | 2 | 2 | 2 | | | 1.5 | 12.0 | 34.11 | 2.62 |
| O | | 3 | 3 | 3 | 2 | 2 | | | | 35.5 | 36.73 | |
| 7月4日 | C | 3 | | 3 | 3 | 2 | 2 | | | 1.5 | 12.0 | 34.28 | 2.45 |
| O | | 3 | 3 | 3 | 2 | 2 | | | | 35.5 | 36.73 | |
| 7月6日 | C | 3 | | 3 | 3 | 2 | 2 | | 1.5 | | 12.0 | 34.48 | 2.25 |
| O | | 3 | 3 | 3 | 2 | 2 | | | | 35.5 | 36.73 | |
| 7月7日 | C | 3 | | 3 | 3 | 2 | 2 | 1 | | | 15.5 | 35.32 | 1.41 |
| O | | 3 | 3 | 3 | 2 | 2 | | | | 35.5 | 36.73 | |
| 7月8日 | C | 3 | | 3 | 3 | 2 | 2 | 1 | | | 15.5 | 35.32 | 1.47 |
| O | | 3 | 3.5 | 3 | 2 | 2 | | | | 35.5 | 36.8 | |
| 7月19日 | C | 3 | | 3 | 3 | 2 | 2 | 1 | | | 18.0 | 35.32 | 1.47 |
| O | | 3 | 3.5 | 3 | 2 | 2 | | | | 34.0 | 36.80 | |
| 8月23日 | C | 3 | | 3 | 3 | 2 | 2 | 1 | | | 18.0 | 35.32 | 1.41 |
| O | | 3 | 3 | 3 | 2 | 2 | | | | 34.0 | 36.73 | |
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| 时间 | 焦炭负荷
/(t·t-1) | 综合负荷
/(t·t-1) | 风量
/(m3·min-1) | 富氧率
/% | 热风压力
/MPa | 炉顶压力
/MPa | 热风温度
/℃ | 透气性
指数 | 鼓风动能
/(kJ·s-1) | 最高炉顶
温度/℃ | 最低炉顶
温度/℃ |
| 1—6月 | 3.69 | 2.89 | 3 302 | 4.06 | 0.349 | 0.190 | 1 106 | 2.11 | 9 710 | 234 | 191 |
| 7月1日 | 3.89 | 2.91 | 3 255 | 4.72 | 0.349 | 0.190 | 1 115 | 2.13 | 10 286 | 293 | 139 |
| 7月31日 | 3.96 | 2.98 | 3 294 | 4.74 | 0.350 | 0.191 | 1 140 | 2.08 | 10 039 | 247 | 132 |
| 7月 | 3.89 | 2.93 | 3 240 | 4.27 | 0.345 | 0.191 | 1 126 | 2.07 | 9 569 | 278 | 141 |
| 8月 | 4.08 | 3.04 | 3 221 | 4.76 | 0.353 | 0.192 | 1 179 | 1.99 | 9 760 | 261 | 131 |
| 9月 | 4.10 | 3.07 | 3 236 | 4.88 | 0.350 | 0.192 | 1 183 | 2.04 | 10 110 | 203 | 160 |
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5#高炉主要操作参数
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| 时间 | 焦炭负荷
/(t·t-1) | 综合负荷
/(t·t-1) | 风量
/(m3·min-1) | 富氧率
/% | 热风压力
/MPa | 炉顶压力
/MPa | 热风温度
/℃ | 透气性
指数 | 鼓风动能
/(kJ·s-1) | 最高炉顶
温度/℃ | 最低炉顶
温度/℃ |
| 1—6月 | 3.69 | 2.89 | 3 302 | 4.06 | 0.349 | 0.190 | 1 106 | 2.11 | 9 710 | 234 | 191 |
| 7月1日 | 3.89 | 2.91 | 3 255 | 4.72 | 0.349 | 0.190 | 1 115 | 2.13 | 10 286 | 293 | 139 |
| 7月31日 | 3.96 | 2.98 | 3 294 | 4.74 | 0.350 | 0.191 | 1 140 | 2.08 | 10 039 | 247 | 132 |
| 7月 | 3.89 | 2.93 | 3 240 | 4.27 | 0.345 | 0.191 | 1 126 | 2.07 | 9 569 | 278 | 141 |
| 8月 | 4.08 | 3.04 | 3 221 | 4.76 | 0.353 | 0.192 | 1 179 | 1.99 | 9 760 | 261 | 131 |
| 9月 | 4.10 | 3.07 | 3 236 | 4.88 | 0.350 | 0.192 | 1 183 | 2.04 | 10 110 | 203 | 160 |
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| 日期 | 铁水温度稳定率/% | Si稳定率/% | Ktp |
| 2020年 | 75.00 | 56.80 | 1.63 |
| 2021年1-6月 | 88.29 | 62.42 | 2.01 |
| 2021年7月 | 94.29 | 73.00 | 2.07 |
| 2021年8月 | 95.12 | 63.19 | 2.08 |
| 2021年9月 | 91.75 | 65.10 | 2.26 |
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5#高炉生铁质量
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| 日期 | 铁水温度稳定率/% | Si稳定率/% | Ktp |
| 2020年 | 75.00 | 56.80 | 1.63 |
| 2021年1-6月 | 88.29 | 62.42 | 2.01 |
| 2021年7月 | 94.29 | 73.00 | 2.07 |
| 2021年8月 | 95.12 | 63.19 | 2.08 |
| 2021年9月 | 91.75 | 65.10 | 2.26 |
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| 时间 | 产量
/(t·d-1) | 煤气利用率
/% | 燃料比
/(kg·t-1) |
| 2020年 | 3 389.65 | 41.05 | 598.73 |
| 2021年1-6月 | 3 958.82 | 40.81 | 586.71 |
| 2021年7月 | 3 998.81 | 41.67 | 582.71 |
| 2021年8月 | 4 360.18 | 42.72 | 567.50 |
| 2021年9月 | 4 311.80 | 43.15 | 556.90 |
2021年9月与
2020年差值 | 922.15 | 2.10 | -41.83 |
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5#高炉主要经济技术指标对比
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| 时间 | 产量
/(t·d-1) | 煤气利用率
/% | 燃料比
/(kg·t-1) |
| 2020年 | 3 389.65 | 41.05 | 598.73 |
| 2021年1-6月 | 3 958.82 | 40.81 | 586.71 |
| 2021年7月 | 3 998.81 | 41.67 | 582.71 |
| 2021年8月 | 4 360.18 | 42.72 | 567.50 |
| 2021年9月 | 4 311.80 | 43.15 | 556.90 |
2021年9月与
2020年差值 | 922.15 | 2.10 | -41.83 |
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