Article(id=1202984231745057314, tenantId=1146029695717560320, journalId=1185652524569653253, issueId=1202984226762219866, articleNumber=1009-5438(2022)03-0039-04, orderNo=null, doi=null, pmid=null, cstr=null, oa=null, hot=null, price=null, onlineType=0, articleFormat=0, articleType=null, articleTypeStr=research-article, receivedDate=1639065600000, receivedDateStr=2021-12-10, revisedDate=null, revisedDateStr=null, acceptedDate=null, acceptedDateStr=null, onlineDate=1764743391214, onlineDateStr=2025-12-03, pubDate=1656086400000, pubDateStr=2022-06-25, doiRegisterDate=null, doiRegisterDateStr=null, onlineIssueDate=1764743391214, onlineIssueDateStr=2025-12-03, onlineJustAcceptDate=null, onlineJustAcceptDateStr=null, onlineFirstDate=null, onlineFirstDateStr=null, sourceXml=null, magXml=null, createTime=1764743391214, creator=13701087609, updateTime=1764743391214, updator=13701087609, issue=Issue{id=1202984226762219866, tenantId=1146029695717560320, journalId=1185652524569653253, year='2022', volume='48', issue='3', pageStart='1', pageEnd='98', issueExtLink='null', onlineDate='null', pubDate='null', beforeIssueId=null, nextIssueId=null, price=null, status=1, issueComplete=1, articleOrder=1, issueType=-1, specialIssue=null, createTime=1764743390026, creator=13701087609, updateTime=1764744768237, updator=13701087609, preIssue=null, nextIssue=null, ext={EN=IssueExt(id=1202990007461049256, tenantId=1146029695717560320, journalId=1185652524569653253, issueId=1202984226762219866, language=EN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=), CN=IssueExt(id=1202990007461049257, tenantId=1146029695717560320, journalId=1185652524569653253, issueId=1202984226762219866, language=CN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=)}, issueFiles=null}, startPage=39, endPage=42, ext={EN=ArticleExt(id=1202984232030269996, articleId=1202984231745057314, tenantId=1146029695717560320, journalId=1185652524569653253, language=EN, title=Research and Development and Application of Hot Rolled Band for L415M Hot Bends, columnId=1187340471245357385, journalTitle=Science & Technology of Baotou Steel, columnName=Quality of Variety and Experiment and Research, runingTitle=null, highlight=null, articleAbstract=

The hot bends are important components of oil and gas transmission pipeline, so the research and development of hot rolled band for L415M hot bends are with important significances. The band is with low carbon and microalloyed composition of Nb-Ti-Mo, high cleanliness smelting as well as reasonable controlled rolling and controlled cooling process, so it is with excellent comprehensive properties, its microstructure is fine and uniform ferrite and pearlite and their grain size is grade 12.0 as well as the inclusion control is good. Its dimensional accuracy is high as well as surface quality and strip shape are good. After the band is manufactured to hot bends, their overall performances are excellent so that they could meet the operating requirements of users. As a result, the bulk sales and successful applications are realized as well as product quality is well appraised by users.

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热煨弯管是油气输送管道的重要组成部分,L415M热煨弯管用热轧钢带的研发具有重要的意义。L415M热煨弯管用热轧钢带采用低碳和Nb-Ti-Mo微合金化成分、高洁净度冶炼以及合理的控轧控冷工艺,钢带具有良好的综合性能,组织为细小均匀的铁素体和珠光体,晶粒度为12.0级,夹杂物控制良好。钢带尺寸精度高,表面质量和板型良好,钢带制管后热煨弯管综合性能优良,满足用户使用要求,实现批量销售并成功应用,产品质量获得用户好评。

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王少炳(1987-),男,河北省邯郸市人,硕士,高级工程师,现从事板带材新产品开发工作。

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王少炳(1987-),男,河北省邯郸市人,硕士,高级工程师,现从事板带材新产品开发工作。

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王少炳(1987-),男,河北省邯郸市人,硕士,高级工程师,现从事板带材新产品开发工作。

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C Si Mn P S Nb Ti Mo
≤0.08 ≤0.20 ≤1.40 ≤0.013 ≤0.005 微量 微量 微量
), ArticleFig(id=1202984235914195771, tenantId=1146029695717560320, journalId=1185652524569653253, articleId=1202984231745057314, language=CN, label=表1, caption=

化学成分(质量分数)%

, figureFileSmall=null, figureFileBig=null, tableContent=
C Si Mn P S Nb Ti Mo
≤0.08 ≤0.20 ≤1.40 ≤0.013 ≤0.005 微量 微量 微量
), ArticleFig(id=1202984235989693249, tenantId=1146029695717560320, journalId=1185652524569653253, articleId=1202984231745057314, language=EN, label=null, caption=null, figureFileSmall=null, figureFileBig=null, tableContent=
加热温度/℃ 均热时间/min 在炉时间/min 终轧温度/℃ 冷却方式 卷取温度/℃
1 200±30 ≤60 ≥160 850±50 前段冷却 500±50
), ArticleFig(id=1202984236065190724, tenantId=1146029695717560320, journalId=1185652524569653253, articleId=1202984231745057314, language=CN, label=表2, caption=

加热、轧制、冷却工艺参数

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加热温度/℃ 均热时间/min 在炉时间/min 终轧温度/℃ 冷却方式 卷取温度/℃
1 200±30 ≤60 ≥160 850±50 前段冷却 500±50
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项目 屈服强度
/MPa
抗拉强度
/MPa
屈强比 延伸率
/%
-20 ℃冲击
/J
-10 ℃DWTT
/%
硬度
HV10
技术要求 ≥415 ≥520 ≤0.92 ≥22.0 ≥120 ≥85 ≤220
最大值 445 540 0.80 38.0 308 100 179
最小值 500 595 0.88 44.0 402 100 203
平均值 476 562 0.85 40.6 369 100 188
), ArticleFig(id=1202984236237157197, tenantId=1146029695717560320, journalId=1185652524569653253, articleId=1202984231745057314, language=CN, label=表3, caption=

钢带性能及技术要求

, figureFileSmall=null, figureFileBig=null, tableContent=
项目 屈服强度
/MPa
抗拉强度
/MPa
屈强比 延伸率
/%
-20 ℃冲击
/J
-10 ℃DWTT
/%
硬度
HV10
技术要求 ≥415 ≥520 ≤0.92 ≥22.0 ≥120 ≥85 ≤220
最大值 445 540 0.80 38.0 308 100 179
最小值 500 595 0.88 44.0 402 100 203
平均值 476 562 0.85 40.6 369 100 188
), ArticleFig(id=1202984236333626193, tenantId=1146029695717560320, journalId=1185652524569653253, articleId=1202984231745057314, language=EN, label=null, caption=null, figureFileSmall=null, figureFileBig=null, tableContent=
项目 A细 A粗 B细 B粗 C细 C粗 D细 D粗 带状
技术要求 ≤2.0 ≤1.5 ≤2.0 ≤1.5 ≤2.0 ≤1.5 ≤2.0 ≤1.5 ≤2.0
控制水平 0.5 0.0 0.5 0.0 0.0 0.0 1.0 0.0 0.5
), ArticleFig(id=1202984236409123668, tenantId=1146029695717560320, journalId=1185652524569653253, articleId=1202984231745057314, language=CN, label=表4, caption=

夹杂物和带状组织控制

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项目 A细 A粗 B细 B粗 C细 C粗 D细 D粗 带状
技术要求 ≤2.0 ≤1.5 ≤2.0 ≤1.5 ≤2.0 ≤1.5 ≤2.0 ≤1.5 ≤2.0
控制水平 0.5 0.0 0.5 0.0 0.0 0.0 1.0 0.0 0.5
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L415M热煨弯管用热轧钢带研发及应用
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王少炳 1 , 武利平 2 , 宿成 2 , 卢晓禹 1
包钢科技 | 品种质量与试验研究 2022,48(3): 39-42
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包钢科技 | 品种质量与试验研究 2022, 48(3): 39-42
L415M热煨弯管用热轧钢带研发及应用
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王少炳1, 武利平2, 宿成2, 卢晓禹1
作者信息
  • 1 内蒙古包钢钢联股份有限公司技术中心,内蒙古 包头 014010
  • 2 内蒙古包钢稀土钢板材有限责任公司,内蒙古 包头 014010
  • 王少炳(1987-),男,河北省邯郸市人,硕士,高级工程师,现从事板带材新产品开发工作。

Research and Development and Application of Hot Rolled Band for L415M Hot Bends
Shao-bing Wang1, Li-ping Wu2, Cheng Su2, Xiao-yu Lu1
Affiliations
  • 1 Technical Center of Inner Mongolia Baotou Steel Union Co., Ltd., Baotou 014010, Inner Mongolia Autonomous Region, China
  • 2 Inner Mongolia Baotou Steel Rare Earth Steel Plate Co., Ltd., Baotou 014010, Inner Mongolia Autonomous Region, China
出版时间: 2022-06-25
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热煨弯管是油气输送管道的重要组成部分,L415M热煨弯管用热轧钢带的研发具有重要的意义。L415M热煨弯管用热轧钢带采用低碳和Nb-Ti-Mo微合金化成分、高洁净度冶炼以及合理的控轧控冷工艺,钢带具有良好的综合性能,组织为细小均匀的铁素体和珠光体,晶粒度为12.0级,夹杂物控制良好。钢带尺寸精度高,表面质量和板型良好,钢带制管后热煨弯管综合性能优良,满足用户使用要求,实现批量销售并成功应用,产品质量获得用户好评。

L415M热煨弯管用钢  /  控轧控冷  /  产品性能

The hot bends are important components of oil and gas transmission pipeline, so the research and development of hot rolled band for L415M hot bends are with important significances. The band is with low carbon and microalloyed composition of Nb-Ti-Mo, high cleanliness smelting as well as reasonable controlled rolling and controlled cooling process, so it is with excellent comprehensive properties, its microstructure is fine and uniform ferrite and pearlite and their grain size is grade 12.0 as well as the inclusion control is good. Its dimensional accuracy is high as well as surface quality and strip shape are good. After the band is manufactured to hot bends, their overall performances are excellent so that they could meet the operating requirements of users. As a result, the bulk sales and successful applications are realized as well as product quality is well appraised by users.

steel for L415M hot bends  /  controlled rolling and controlled cooling  /  product performance
王少炳, 武利平, 宿成, 卢晓禹. L415M热煨弯管用热轧钢带研发及应用. 包钢科技, 2022 , 48 (3) : 39 -42 .
Shao-bing Wang, Li-ping Wu, Cheng Su, Xiao-yu Lu. Research and Development and Application of Hot Rolled Band for L415M Hot Bends[J]. Science & Technology of Baotou Steel, 2022 , 48 (3) : 39 -42 .
热煨弯管是长距离油气输送管道的重要组成部分,是一种重要的连接构件,起到改变管道方向、缓冲应变及过强匹配保护等作用。长距离输气管道将通过许多地形复杂、气候条件恶劣的地区,因此在管道铺设过程中需要使用大量大口径弯管,弯管用量占据干线管用量的10%左右[1]。弯管使用中受力状态复杂,且弯管在弯制过程中工艺难度大,影响其质量性能的因素多,弯管的制造及其质量直接影响到油气输送管道的安全及可靠性[2]
热煨弯管用母管的化学成分、质量性能对热弯工艺及热弯管的性能有很大的影响,因此钢带的化学成分、性能、组织等直接决定着热煨弯管的质量和性能[3-4]。本文以低碳、Nb-Ti-Mo微合金化的成分设计并结合包钢2 250 mm产线特点,成功开发出L415M热煨弯管用热轧钢带。
热煨弯管用母管的化学成分对热弯管的性能有很大的影响,弯管用钢必须在干线管的基础上适当调整化学成分,结合TMCP工艺形成细晶粒组织,在弯制过程中充分发挥钢带性能的“遗传作用”,从而保证弯管的性能,同时对冶炼过程进行全流程洁净化控制,减少夹杂物和S、P等有害元素含量。成分设计原则是在干线管的基础上增加具有细化晶粒、高稳定性、淬透性的合金元素。C元素是钢的主要固溶强化元素,对提高钢的室温和中温强度有利,但含量过高,对钢的韧性、焊接性能及耐蚀性能不利;Nb元素在轧制过程中发挥细化晶粒的作用,使钢板获得高强度、高韧性,同时在热煨弯制过程中产生的NbC和NbN析出物,抑制奥氏体晶粒的长大,保证淬火后产生细小的组织,提高韧性。添加Mo元素能够增加高温稳定性,在热煨弯制后充分发挥钢带性能。
L415M热煨弯管用热轧钢带化学成分见表1
L415M热煨弯管用热轧钢带生产工艺流程为:高炉铁水→KR脱硫→转炉冶炼→LF精炼→板坯连铸→堆垛冷却→加热→粗轧高压水除鳞→定宽→R1+R2粗轧机→飞剪→精轧高压水除鳞→F1—F7精轧→加密型层流冷却→卷取→标识→入库。
热轧在包钢2 250 mm热轧生产线进行,2 250 mm机组具有在线温度、板形、尺寸等自动控制。由于弯管在制管时进行快速加热后冷却,对钢带性能均匀性提出很高的要求,因此轧制过程采用合适的控制轧制和控制冷却技术,增加工艺稳定性,保证钢带性能均匀,实现钢带组织均匀,晶粒细小,从而保证母管性能均衡,最终确保热煨弯管具有优良性能。
根据热煨弯管用热轧钢带的性能要求,结合生产线的设备能力和生产条件,制定的加热、轧制、冷却工艺参数见表2。板坯的加热温度为1 170~1 230 ℃,加热时间不小于160 min,确保钢坯温度均匀。粗轧第一道次压下率大于10%,末道次压下率不低于25%,用以充分细化原始奥氏体晶粒。精轧终轧温度为800~900 ℃,控制轧制结束后,钢带进入加密型层流冷却区域,冷却至450~550 ℃卷取。轧制过程顺行,工艺控制稳定,温度命中率在95%以上,对批量生产具有很好的指导意义。
钢带性能均符合要求,屈服强度为445~500 MPa,抗拉强度为545~595 MPa,屈强比为0.80~0.88,延伸率为38.0%~44.0%,-20 ℃冲击值为308~402 J,-10 ℃DWTT剪切面积为100%,硬度HV10为179~201,钢带性能见表3图1。从表3图1可见,钢带强韧性匹配良好,余量适中,性能控制稳定。
钢带显微组织为铁素体和珠光体,如图2所示,晶粒度为12.0级左右,带状组织为0.5级,组织晶粒均匀细小,从而保证母管性能均匀。钢带冶炼过程进行深脱硫、软吹、钙处理等措施,使夹杂物充分变质并上浮,消除长条形及大颗粒夹杂,保证夹杂物良好控制,夹杂物和带状组织控制评级见表4,夹杂物见图3
原料按炉进行入厂检验,化学成分、力学性能、夹杂物、晶粒度均符合技术要求。钢带制管后管体和焊缝的拉伸、冲击、落锤试验均符合要求。将制管后直管下料,在钢管待弯部分套上感应圈,通入中频电流加热钢管,当钢管温度升高到塑性状态时,用机械推力推进,进行弯制。对弯管直管段和弯曲段的内弧区、外弧区、过渡区及弯曲区进行性能评价,全部符合标准要求。包钢生产的L415M热煨弯管用热轧钢带尺寸精度高、表面质量和板型控制良好,实现了批量供货,产品质量获得用户好评。
(1)L415M热煨弯管用热轧钢带采用低碳及Nb-Ti-Mo微合金化成分设计,高洁净度冶炼以及合理的控轧控冷工艺,钢带性能满足技术要求,组织为细小均匀的铁素体和珠光体,晶粒度为12.0级。
(2)钢带在制管、热煨弯制过程中,充分发挥钢带机械性能的遗传效应,保证了热煨弯管优良的性能,弯管性能全部满足标准要求。
(3)L415M热煨弯管用热轧钢带尺寸精度高、表面质量和板型控制良好,实现了批量供货,产品质量获得用户好评。
参考文献 引证文献
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纪美术. 螺旋缝焊管热煨弯管可行性与制造工艺研究[D]. 天津: 天津大学, 2004.
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马玉龙. 热处理对K65热煨弯管组织性能影响的研究[D]. 秦皇岛: 燕山大学, 2015.
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梅茜迪, 梁光川. Φ325 mm×8 mm X52的螺旋焊缝热煨弯管试验研究[J]. 科技展望, 2015,(16):116-118.
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宋耀华, 周佩. 热煨弯管用钢板(L360-WG系列)工艺研究[J]. 山东冶金, 2004, 26(S1):224-227.
2022年第48卷第3期
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  • 接收时间:2021-12-10
  • 首发时间:2025-12-03
  • 出版时间:2022-06-25
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  • 收稿日期:2021-12-10
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    1 内蒙古包钢钢联股份有限公司技术中心,内蒙古 包头 014010
    2 内蒙古包钢稀土钢板材有限责任公司,内蒙古 包头 014010
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2种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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