Article(id=1202984231447261717, tenantId=1146029695717560320, journalId=1185652524569653253, issueId=1202984226762219866, articleNumber=1009-5438(2022)03-0073-05, orderNo=null, doi=null, pmid=null, cstr=null, oa=null, hot=null, price=null, onlineType=0, articleFormat=0, articleType=null, articleTypeStr=research-article, receivedDate=1646928000000, receivedDateStr=2022-03-11, revisedDate=null, revisedDateStr=null, acceptedDate=null, acceptedDateStr=null, onlineDate=1764743391142, onlineDateStr=2025-12-03, pubDate=1656086400000, pubDateStr=2022-06-25, doiRegisterDate=null, doiRegisterDateStr=null, onlineIssueDate=1764743391142, onlineIssueDateStr=2025-12-03, onlineJustAcceptDate=null, onlineJustAcceptDateStr=null, onlineFirstDate=null, onlineFirstDateStr=null, sourceXml=null, magXml=null, createTime=1764743391142, creator=13701087609, updateTime=1764743391142, updator=13701087609, issue=Issue{id=1202984226762219866, tenantId=1146029695717560320, journalId=1185652524569653253, year='2022', volume='48', issue='3', pageStart='1', pageEnd='98', issueExtLink='null', onlineDate='null', pubDate='null', beforeIssueId=null, nextIssueId=null, price=null, status=1, issueComplete=1, articleOrder=1, issueType=-1, specialIssue=null, createTime=1764743390026, creator=13701087609, updateTime=1764744768237, updator=13701087609, preIssue=null, nextIssue=null, ext={EN=IssueExt(id=1202990007461049256, tenantId=1146029695717560320, journalId=1185652524569653253, issueId=1202984226762219866, language=EN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=), CN=IssueExt(id=1202990007461049257, tenantId=1146029695717560320, journalId=1185652524569653253, issueId=1202984226762219866, language=CN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=)}, issueFiles=null}, startPage=73, endPage=77, ext={EN=ArticleExt(id=1202984231732474400, articleId=1202984231447261717, tenantId=1146029695717560320, journalId=1185652524569653253, language=EN, title=Static Stiffness Test and Production Practices of Wrapper Roller for Coiler in Production Line of Hot Continuous Rolled Strip Steel, columnId=1187100786392711543, journalTitle=Science & Technology of Baotou Steel, columnName=Equipment and Automation, runingTitle=null, highlight=null, articleAbstract=
The coiler in production line of hot continuous rolled strip steel is the only equipment for coiling strip steel after rolling and its stability of working condition directly affects the stable production of production line, yield and appearance quality of coil of strip. The level of stiffness of wrapper roller for coiler is the core factor determining stability of coiler. In the paper, the concept of stiffness of wrapper roller for coiler in production line of hot continuous rolled strip steel as well as the significances and methods of static test are elaborated. The analysis sheet of stiffness of wrapper roller is obtained through tests as well as collecting, analyzing, summarizing and calculating related data. Guide the craft personnel to set and optimize parameters as well as equipment personnel to eliminate defects purposefully to ensure stable operation of coiler, reduce coiling accidents and improve yield as well as ensure coil shape and appearance quality of strip steel.
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热连轧带钢生产线卷取机是热轧产线上对轧机轧制后带钢进行卷取的唯一设备,其工作状态的稳定性直接影响产线的稳定生产、成材率及带卷的外观质量。卷取机助卷辊刚度水平的好坏更是决定卷取机稳定性的核心因素。文章阐述了热连轧卷取机助卷辊刚度的概念及静态测试的意义和方法。通过测试,采集相关数据进行分析总结,计算得出助卷辊刚度分析表。有针对性地指导工艺人员进行参数优化设定和设备人员进行有目的地消缺,保证卷取机稳定运行,减少卷取事故,提高成材率,保证带钢卷形外观质量。
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刘政峰(1977-),男,内蒙古包头市人,高级技师,现从事热连轧带钢生产工艺研究工作。
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刘政峰(1977-),男,内蒙古包头市人,高级技师,现从事热连轧带钢生产工艺研究工作。
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刘政峰(1977-),男,内蒙古包头市人,高级技师,现从事热连轧带钢生产工艺研究工作。
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芯轴直径膨胀位置 /mm | 1#助卷辊 | | 2#助卷辊 | | 3#助卷辊 |
| 压力值/kN | 辊缝值/mm | 压力值/kN | 辊缝值/mm | 压力值/kN | 辊缝值/mm |
| 745 | 19 | -2 | | 12 | -2 | | 17 | -2 |
| 747 | 24 | -3 | | 1 | -3 | | 33 | -2 |
| 749 | 28 | -4 | | 4 | -4 | | 62 | -4 |
| 751 | 35 | -5 | | 7 | -4 | | 70 | -4 |
| 753 | 45 | -6 | | 27 | -5 | | 94 | -4 |
| 755 | 60 | -7 | | 64 | -6 | | 132 | -4 |
| 757 | 67 | -8 | | 79 | -7 | | 85 | -4 |
| 759 | 82 | -9 | | 145 | -8 | | 60 | -4 |
| 761 | 91 | -10 | | 214 | -8 | | 42 | -4 |
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助卷辊刚度分析表(优化前)
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芯轴直径膨胀位置 /mm | 1#助卷辊 | | 2#助卷辊 | | 3#助卷辊 |
| 压力值/kN | 辊缝值/mm | 压力值/kN | 辊缝值/mm | 压力值/kN | 辊缝值/mm |
| 745 | 19 | -2 | | 12 | -2 | | 17 | -2 |
| 747 | 24 | -3 | | 1 | -3 | | 33 | -2 |
| 749 | 28 | -4 | | 4 | -4 | | 62 | -4 |
| 751 | 35 | -5 | | 7 | -4 | | 70 | -4 |
| 753 | 45 | -6 | | 27 | -5 | | 94 | -4 |
| 755 | 60 | -7 | | 64 | -6 | | 132 | -4 |
| 757 | 67 | -8 | | 79 | -7 | | 85 | -4 |
| 759 | 82 | -9 | | 145 | -8 | | 60 | -4 |
| 761 | 91 | -10 | | 214 | -8 | | 42 | -4 |
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| 带钢厚度 | 1#WR | 2#WR | 3#WR |
| 3.5~5.5 | 5.2 | 4.2 | 3.2 |
| 6~11 | 7.3 | 6.3 | 5.3 |
| 12~20 | 7.5 | 6.5 | 5.5 |
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卷取机助卷辊辊缝最大修正值mm
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| 带钢厚度 | 1#WR | 2#WR | 3#WR |
| 3.5~5.5 | 5.2 | 4.2 | 3.2 |
| 6~11 | 7.3 | 6.3 | 5.3 |
| 12~20 | 7.5 | 6.5 | 5.5 |
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芯轴直径膨胀位置 /mm | 1#助卷辊 | | 2#助卷辊 | | 3#助卷辊 |
| 压力值/kN | 辊缝值/mm | 压力值/kN | 辊缝值/mm | 压力值/kN | 辊缝值/mm |
| 745 | 15 | 0.19 | | 6.38 | 0 | | 24 | 0.60 |
| 747 | 15 | 1.34 | | 7.48 | -0.80 | | 62 | 0.30 |
| 749 | 15 | 2.0 | | 51 | -0.60 | | 79 | 0 |
| 751 | 17 | 3.0 | | 68 | 0 | | 100 | 0 |
| 753 | 25 | 4.65 | | 84 | 0 | | 128 | 0.50 |
| 755 | 46 | -4.85 | | 100 | -0.90 | | 132 | 0.60 |
| 757 | 57 | -5.7 | | 114 | -0.90 | | 148 | 0.80 |
| 759 | 87 | -6.34 | | 129 | -0.90 | | 143 | 0.40 |
| 761 | 94 | -7.4 | | 125 | -1.50 | | 158 | 0.70 |
), ArticleFig(id=1202984237663220616, tenantId=1146029695717560320, journalId=1185652524569653253, articleId=1202984231447261717, language=CN, label=表3, caption=
助卷辊刚度分析表(优化后)
, figureFileSmall=null, figureFileBig=null, tableContent=
芯轴直径膨胀位置 /mm | 1#助卷辊 | | 2#助卷辊 | | 3#助卷辊 |
| 压力值/kN | 辊缝值/mm | 压力值/kN | 辊缝值/mm | 压力值/kN | 辊缝值/mm |
| 745 | 15 | 0.19 | | 6.38 | 0 | | 24 | 0.60 |
| 747 | 15 | 1.34 | | 7.48 | -0.80 | | 62 | 0.30 |
| 749 | 15 | 2.0 | | 51 | -0.60 | | 79 | 0 |
| 751 | 17 | 3.0 | | 68 | 0 | | 100 | 0 |
| 753 | 25 | 4.65 | | 84 | 0 | | 128 | 0.50 |
| 755 | 46 | -4.85 | | 100 | -0.90 | | 132 | 0.60 |
| 757 | 57 | -5.7 | | 114 | -0.90 | | 148 | 0.80 |
| 759 | 87 | -6.34 | | 129 | -0.90 | | 143 | 0.40 |
| 761 | 94 | -7.4 | | 125 | -1.50 | | 158 | 0.70 |
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