Article(id=1202256139644793022, tenantId=1146029695717560320, journalId=1185652524569653253, issueId=1202256135920246978, articleNumber=1009-5438(2025)05-0029-06, orderNo=null, doi=null, pmid=null, cstr=null, oa=null, hot=null, price=null, onlineType=0, articleFormat=0, articleType=null, articleTypeStr=research-article, receivedDate=1747497600000, receivedDateStr=2025-05-18, revisedDate=null, revisedDateStr=null, acceptedDate=null, acceptedDateStr=null, onlineDate=1764569800528, onlineDateStr=2025-12-01, pubDate=1761321600000, pubDateStr=2025-10-25, doiRegisterDate=null, doiRegisterDateStr=null, onlineIssueDate=1764569800528, onlineIssueDateStr=2025-12-01, onlineJustAcceptDate=null, onlineJustAcceptDateStr=null, onlineFirstDate=null, onlineFirstDateStr=null, sourceXml=null, magXml=null, createTime=1764569800528, creator=13701087609, updateTime=1764569800528, updator=13701087609, issue=Issue{id=1202256135920246978, tenantId=1146029695717560320, journalId=1185652524569653253, year='2025', volume='51', issue='5', pageStart='1', pageEnd='98', issueExtLink='null', onlineDate='null', pubDate='null', beforeIssueId=null, nextIssueId=null, price=null, status=1, issueComplete=1, articleOrder=1, issueType=-1, specialIssue=null, createTime=1764569799642, creator=13701087609, updateTime=1764570051432, updator=13701087609, preIssue=null, nextIssue=null, ext={EN=IssueExt(id=1202257192083747509, tenantId=1146029695717560320, journalId=1185652524569653253, issueId=1202256135920246978, language=EN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=), CN=IssueExt(id=1202257192083747510, tenantId=1146029695717560320, journalId=1185652524569653253, issueId=1202256135920246978, language=CN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=)}, issueFiles=null}, startPage=29, endPage=34, ext={EN=ArticleExt(id=1202256140693369030, articleId=1202256139644793022, tenantId=1146029695717560320, journalId=1185652524569653253, language=EN, title=Management and Practices on Long Campaign Technology of Blast Furnace in Baotou Steel, columnId=1187100781414069182, journalTitle=Science & Technology of Baotou Steel, columnName=Production Practices and Management, runingTitle=null, highlight=null, articleAbstract=
In the design of blast furnaces in Baotou Steel, “long campaign of blast furnace” is always the subject. In order to adapt to the smelting of special ore in Bayan Obo, blast furnace profile is gradually developed towards low shaft, the part below middle of blast furnace shaft is constructed with microporous alumina carbon brick instead of carbon brick, thick furnace lining is gradually changed to thin skinned lining, furnace hearth is with domestic large carbon brick and high heat-conducting UCAR carbon brick as well as low heat-conducting furnace hearth is changed to high heat-conducting furnace hearth. The production technology management system that could ensure stable and smooth operations of blast furnace, high output and low consumption as well as campaign of blast furnace to be over 15 years is formulated through paying attention to construction quality, optimizing cooling equipment and medium parameters, adhering to the principle of beneficiated burden material, controlling contents of harmful elements as fired, keeping furnace hearth active as well as strengthening technologies and management measures at later stage of campaign.
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包钢在高炉设计中,始终以“高炉长寿”为主题。为适应白云鄂博特殊矿冶炼,高炉炉型逐渐向矮胖型发展,炉身中部以下从炭砖砌筑过渡到微孔铝炭砖砌筑,将厚炉衬逐步改为薄壁炉衬,炉缸部位采用国产大块炭砖和高导热的UCAR炭砖,由低导热炉缸改为了高导热炉缸。重视施工质量,优化冷却装置与介质参数,坚持精料方针,控制入炉有害元素含量,保持炉缸活跃,强化炉役后期的技术和管理措施,形成可确保高炉稳定顺行、高产低耗和高炉一代寿命达到15年以上的生产技术管理体系。
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高向洲(1987-),男,内蒙古呼和浩特市人,硕士,高级工程师,现从事高炉炼铁技术管理工作。
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高向洲(1987-),男,内蒙古呼和浩特市人,硕士,高级工程师,现从事高炉炼铁技术管理工作。
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高向洲(1987-),男,内蒙古呼和浩特市人,硕士,高级工程师,现从事高炉炼铁技术管理工作。
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高炉设计炼铁工艺设计理论与实践[M]. 北京: 冶金工业出版社,
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35(2):10-13., articleTitle=包钢高炉冶炼白云鄂博矿的长寿技术进步, refAbstract=null)], funds=null, companyList=[AuthorCompany(id=1202266690500391781, tenantId=1146029695717560320, journalId=1185652524569653253, articleId=1202256139644793022, xref=null, ext=[AuthorCompanyExt(id=1202266690508780390, tenantId=1146029695717560320, journalId=1185652524569653253, articleId=1202256139644793022, companyId=1202266690500391781, language=EN, country=null, province=null, city=null, postcode=null, companyName=null, departmentName=null, remark=Iron-making Plant of Inner Mongolia Baotou Steel Union Co., Ltd., Baotou 014010, Inner Mongolia Autonomous Region, China), AuthorCompanyExt(id=1202266690512974695, tenantId=1146029695717560320, journalId=1185652524569653253, articleId=1202256139644793022, companyId=1202266690500391781, language=CN, country=null, province=null, city=null, postcode=null, companyName=null, departmentName=null, remark=内蒙古包钢钢联股份有限公司炼铁厂,内蒙古 包头 014010)])], figs=[ArticleFig(id=1202266694757609474, tenantId=1146029695717560320, journalId=1185652524569653253, articleId=1202256139644793022, language=EN, label=null, caption=null, figureFileSmall=null, figureFileBig=null, tableContent=
| 项目 | 单位 | 1号高炉 | 3号高炉 | 4号高炉 | 5号高炉 | 6号高炉 |
| 高炉有效容积(Vu) | m3 | 2 200 | 2 200 | 3 000 | 1 500 | 2 500 |
| 计算有效容积(Vu) | m3 | 2 317 | 2 317 | 3 239.2 | 1 892.4 | 2 828.4 |
| 炉缸直径(d) | mm | 10 500 | 10 500 | 12 000 | 9 600 | 11 500 |
| 炉腰直径(D) | mm | 12 000 | 12 000 | 13 800 | 11 260 | 12 980 |
| 炉喉直径(d1) | mm | 8 200 | 8 200 | 8 800 | 7 600 | 8 400 |
| 有效高度(Hu) | mm | 27 400 | 27 400 | 30 020 | 25 850 | 29 250 |
| 炉腹角(α) | (°) | 77.560 4 | 77.560 4 | 76.329 | 76.257 2 | 78.062 |
| 炉身角(β) | (°) | 82.967 | 82.967 | 81.805 | 81.814 6 | 82.394 |
| 高径比(Hu/D) | | 2.28 | 2.28 | 2.18 | 2.30 | 2.25 |
| 炉缸截面积(A) | m2 | 86.59 | 86.59 | 113.10 | 72.38 | 103.87 |
| Vu/A | | 26.75 | 26.75 | 28.64 | 26.14 | 27.23 |
| 风口 | 个 | 28 | 28 | 32 | 24 | 30 |
| 铁口 | 个 | 3 | 2 | 4 | 2 | 3 |
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包钢高炉炉型设计尺寸
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| 项目 | 单位 | 1号高炉 | 3号高炉 | 4号高炉 | 5号高炉 | 6号高炉 |
| 高炉有效容积(Vu) | m3 | 2 200 | 2 200 | 3 000 | 1 500 | 2 500 |
| 计算有效容积(Vu) | m3 | 2 317 | 2 317 | 3 239.2 | 1 892.4 | 2 828.4 |
| 炉缸直径(d) | mm | 10 500 | 10 500 | 12 000 | 9 600 | 11 500 |
| 炉腰直径(D) | mm | 12 000 | 12 000 | 13 800 | 11 260 | 12 980 |
| 炉喉直径(d1) | mm | 8 200 | 8 200 | 8 800 | 7 600 | 8 400 |
| 有效高度(Hu) | mm | 27 400 | 27 400 | 30 020 | 25 850 | 29 250 |
| 炉腹角(α) | (°) | 77.560 4 | 77.560 4 | 76.329 | 76.257 2 | 78.062 |
| 炉身角(β) | (°) | 82.967 | 82.967 | 81.805 | 81.814 6 | 82.394 |
| 高径比(Hu/D) | | 2.28 | 2.28 | 2.18 | 2.30 | 2.25 |
| 炉缸截面积(A) | m2 | 86.59 | 86.59 | 113.10 | 72.38 | 103.87 |
| Vu/A | | 26.75 | 26.75 | 28.64 | 26.14 | 27.23 |
| 风口 | 个 | 28 | 28 | 32 | 24 | 30 |
| 铁口 | 个 | 3 | 2 | 4 | 2 | 3 |
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| 部位 | 冷却壁结构 | 各段块数(标准块) | 壁体厚度/m | 冷却水管/mm |
| 第1段 | 光面低铬铸铁冷却壁 | 45 | 160 | Φ75×6 |
| 第2段 | 光面低铬铸铁冷却壁 | 44 | 160 | Φ75×6 |
| 第3段 | 光面低铬铸铁冷却壁 | 43 | 160 | Φ75×6 |
| 第4段 | 光面低铬铸铁冷却壁 | 45 | 160 | Φ75×6 |
| 第5段 | 光面低铬异形铸铁冷却壁 | 30 | 160 | Φ75×6 |
| 第6段 | 钻孔4通道铜钢复合冷却壁 | 45 | 120 | Φ30×80 |
| 第7-10段 | 钻孔4通道铜钢复合冷却壁 | 45 | 120 | Φ30×80 |
| 第11-12段 | 单层水冷镶砖球墨铸铁冷却壁 | 40 | 345 | Φ75×6 |
| 第13-14段 | 单层水冷镶砖球墨铸铁冷却壁 | 36 | 235 | Φ75×6 |
| 第15段 | 单层水冷球墨铸铁冷却壁 | 32 | 245 | Φ75×6 |
| 第16段 | 钢砖(水冷) | 40 | 250 | Φ45×6.5 |
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高炉冷却壁的形式
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| 部位 | 冷却壁结构 | 各段块数(标准块) | 壁体厚度/m | 冷却水管/mm |
| 第1段 | 光面低铬铸铁冷却壁 | 45 | 160 | Φ75×6 |
| 第2段 | 光面低铬铸铁冷却壁 | 44 | 160 | Φ75×6 |
| 第3段 | 光面低铬铸铁冷却壁 | 43 | 160 | Φ75×6 |
| 第4段 | 光面低铬铸铁冷却壁 | 45 | 160 | Φ75×6 |
| 第5段 | 光面低铬异形铸铁冷却壁 | 30 | 160 | Φ75×6 |
| 第6段 | 钻孔4通道铜钢复合冷却壁 | 45 | 120 | Φ30×80 |
| 第7-10段 | 钻孔4通道铜钢复合冷却壁 | 45 | 120 | Φ30×80 |
| 第11-12段 | 单层水冷镶砖球墨铸铁冷却壁 | 40 | 345 | Φ75×6 |
| 第13-14段 | 单层水冷镶砖球墨铸铁冷却壁 | 36 | 235 | Φ75×6 |
| 第15段 | 单层水冷球墨铸铁冷却壁 | 32 | 245 | Φ75×6 |
| 第16段 | 钢砖(水冷) | 40 | 250 | Φ45×6.5 |
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| 高炉 | 有效容积
/m3 | 冷却壁水管
总数 | 冷却水管
/mm | 比表面积 | 水流速
/(m·s-1) | 单个水管流量
/(m3·h-1) | 循环水量
/(m3·h-1) | 使用年限 |
| 1号高炉 | 2 200 | 180(45×4) | Φ75×6 | 1.04 | 2.25 | 26.1 | 5 170 | 2024年大修 |
| 3号高炉 | 2 200 | 180(45×4) | Φ75×6 | 1.04 | 1.82 | 21.0 | 4 250 | 投产2年 |
| 4号高炉 | 3 000 | 192(48×4) | Φ80×6 | 1.07 | 1.65 | 21.0 | 4 780 | 10年 |
| 6号高炉 | 2 500 | 180(45×4) | Φ75×6 | 1.00 | 1.90 | 21.0 | 4 356 | 18年 |
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高炉冷却设备冷却情况
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| 高炉 | 有效容积
/m3 | 冷却壁水管
总数 | 冷却水管
/mm | 比表面积 | 水流速
/(m·s-1) | 单个水管流量
/(m3·h-1) | 循环水量
/(m3·h-1) | 使用年限 |
| 1号高炉 | 2 200 | 180(45×4) | Φ75×6 | 1.04 | 2.25 | 26.1 | 5 170 | 2024年大修 |
| 3号高炉 | 2 200 | 180(45×4) | Φ75×6 | 1.04 | 1.82 | 21.0 | 4 250 | 投产2年 |
| 4号高炉 | 3 000 | 192(48×4) | Φ80×6 | 1.07 | 1.65 | 21.0 | 4 780 | 10年 |
| 6号高炉 | 2 500 | 180(45×4) | Φ75×6 | 1.00 | 1.90 | 21.0 | 4 356 | 18年 |
), ArticleFig(id=1202266695462252583, tenantId=1146029695717560320, journalId=1185652524569653253, articleId=1202256139644793022, language=EN, label=null, caption=null, figureFileSmall=null, figureFileBig=null, tableContent=
| 高炉 | 有效容积
/m3 | 投产时间 | 炉缸结构 | 炉龄/年 | 生产情况 | 单位炉容产铁量
/(t·m-3) |
| 1号 | 2 200 | 2001-10-20 | 日本NDK+法国陶瓷杯 | 23 | 在役 | 15 573 |
| 2号 | 1 780 | 2004-7-1 | 德国SGL+法国陶瓷杯 | 11 | 淘汰 | 8 179 |
| 3号 | 2 200 | 1994-6-1 | 美国UCAR+综合炉底 | 21 | 大修 | 14 834 |
| 4号(1代) | 2 200 | 1995-11-14 | 美国UCAR+国产陶瓷垫 | 18.5 | 改造 | 12 535 |
| 4号(2代) | 3 000 | 2014-11-19 | 德国SGL | | 在役 | 7 059 |
| 5号 | 1 500 | 2005-1-20 | 国产炭砖+国产陶瓷杯 | 14 | 大修 | 11 872 |
| 6号 | 2 500 | 2006-12-12 | 德国SGL+国产陶瓷杯 | | 在役 | 13 476 |
), ArticleFig(id=1202266695600664627, tenantId=1146029695717560320, journalId=1185652524569653253, articleId=1202256139644793022, language=CN, label=表4, caption=
包钢高炉历代炉役情况
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| 高炉 | 有效容积
/m3 | 投产时间 | 炉缸结构 | 炉龄/年 | 生产情况 | 单位炉容产铁量
/(t·m-3) |
| 1号 | 2 200 | 2001-10-20 | 日本NDK+法国陶瓷杯 | 23 | 在役 | 15 573 |
| 2号 | 1 780 | 2004-7-1 | 德国SGL+法国陶瓷杯 | 11 | 淘汰 | 8 179 |
| 3号 | 2 200 | 1994-6-1 | 美国UCAR+综合炉底 | 21 | 大修 | 14 834 |
| 4号(1代) | 2 200 | 1995-11-14 | 美国UCAR+国产陶瓷垫 | 18.5 | 改造 | 12 535 |
| 4号(2代) | 3 000 | 2014-11-19 | 德国SGL | | 在役 | 7 059 |
| 5号 | 1 500 | 2005-1-20 | 国产炭砖+国产陶瓷杯 | 14 | 大修 | 11 872 |
| 6号 | 2 500 | 2006-12-12 | 德国SGL+国产陶瓷杯 | | 在役 | 13 476 |
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