Article(id=1201193879073678315, tenantId=1146029695717560320, journalId=1185652524569653253, issueId=1201193876590654455, articleNumber=1009-5438(2025)04-0048-06, orderNo=null, doi=null, pmid=null, cstr=null, oa=null, hot=null, price=null, onlineType=0, articleFormat=0, articleType=null, articleTypeStr=research-article, receivedDate=1740758400000, receivedDateStr=2025-03-01, revisedDate=null, revisedDateStr=null, acceptedDate=null, acceptedDateStr=null, onlineDate=1764316537873, onlineDateStr=2025-11-28, pubDate=1756051200000, pubDateStr=2025-08-25, doiRegisterDate=null, doiRegisterDateStr=null, onlineIssueDate=1764316537873, onlineIssueDateStr=2025-11-28, onlineJustAcceptDate=null, onlineJustAcceptDateStr=null, onlineFirstDate=null, onlineFirstDateStr=null, sourceXml=null, magXml=null, createTime=1764316537873, creator=13701087609, updateTime=1764316537873, updator=13701087609, issue=Issue{id=1201193876590654455, tenantId=1146029695717560320, journalId=1185652524569653253, year='2025', volume='51', issue='4', pageStart='1', pageEnd='98', issueExtLink='null', onlineDate='null', pubDate='null', beforeIssueId=null, nextIssueId=null, price=null, status=1, issueComplete=1, articleOrder=1, issueType=-1, specialIssue=null, createTime=1764316537282, creator=13701087609, updateTime=1764316948844, updator=13701087609, preIssue=null, nextIssue=null, ext={EN=IssueExt(id=1201195602878100389, tenantId=1146029695717560320, journalId=1185652524569653253, issueId=1201193876590654455, language=EN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=), CN=IssueExt(id=1201195602878100390, tenantId=1146029695717560320, journalId=1185652524569653253, issueId=1201193876590654455, language=CN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=)}, issueFiles=null}, startPage=48, endPage=53, ext={EN=ArticleExt(id=1201193879375668216, articleId=1201193879073678315, tenantId=1146029695717560320, journalId=1185652524569653253, language=EN, title=Change Laws for Hardness of Bainite Rail with Complex Phase of Bainite and Martensite, columnId=1187095652984042303, journalTitle=Science & Technology of Baotou Steel, columnName=Variety Quality and Experimental Study, runingTitle=null, highlight=null, articleAbstract=

The hardness of cross section and longitudinal section of rail head for 75 kg/m hot rolled bainite rail and heat treated bainite rail is tested as well as the reasons are analyzed combining with microstructure and energy dispersive spectrometer (EDS). The results showed that the change laws for hardness of cross section and longitudinal section of rail head were consistent from rail head to rail web for both states of rail. The hardness of rail head for hot rolled rail is decreased first and then increased from tread to rail web, hardness fluctuation is smaller from top surface of rail head to 13 mm below tread, microstructure is granular bainite+ lath bainite+ lath martensite as well as local hardness is abnormally high due to the existence of martensite segregation band or hard phase inclusions; the hardness of rail head for heat treated rail is decreased first and then increased from tread to rail web. The outliers of high hardness are because indentation contains hard phase inclusions and outliers of low hardness are because there is granular bainite structure in micro region. The rail is with more uniform duplex structure of bainite and martensite as well as both of them are existed in the form of lath so that segregation is significantly improved from the macroscopical view.

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测试了75 kg/m热轧贝氏体钢轨和热处理贝氏体钢轨轨头横截面和纵截面的硬度,并结合显微组织及EDS能谱分析原因。结果表明:两种状态的钢轨轨头硬度不管横截面还是纵截面,从轨头到轨腰的变化规律一致。热轧钢轨轨头硬度由踏面至轨腰呈现先下降后升高的规律,轨头顶面至踏面下13 mm处硬度波动较小,组织为粒状贝氏体+板条贝氏体+板条马氏体,由于马氏体偏析带或硬相夹杂物的存在导致局部硬度异常偏高;热处理钢轨轨头硬度由踏面至轨腰呈现先下降后升高的规律,高硬度异常点因为压痕处含有硬相夹杂物,低硬度异常点因为微区存在粒状贝氏体组织,钢轨具有较均匀贝氏体和马氏体复相组织,且均以板条形式存在,宏观表现为偏析明显改善。

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张凤明(1987-),男,内蒙古赤峰市人,高级工程师,现从事钢轨研发工作。

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张凤明(1987-),男,内蒙古赤峰市人,高级工程师,现从事钢轨研发工作。

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张凤明(1987-),男,内蒙古赤峰市人,高级工程师,现从事钢轨研发工作。

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钢轨状态 化学成分(质量分数)/% 力学性能
C Si Mn Cr+Ni+Mo 抗拉强度Rm
/MPa
断后伸长率A
/%
室温冲击
吸收能量
KU2/J
轨头顶面
中心线硬度
HBW10/3000
热轧 0.20 0.90 2.30 2.0 1 330 13.0 100 405
热处理 0.20 0.90 2.20 1.7 1 400 14.0 120 430
), ArticleFig(id=1201193886522761622, tenantId=1146029695717560320, journalId=1185652524569653253, articleId=1201193879073678315, language=CN, label=表1, caption=

试验用75 kg/m贝氏体钢轨化学成分及力学性能

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钢轨状态 化学成分(质量分数)/% 力学性能
C Si Mn Cr+Ni+Mo 抗拉强度Rm
/MPa
断后伸长率A
/%
室温冲击
吸收能量
KU2/J
轨头顶面
中心线硬度
HBW10/3000
热轧 0.20 0.90 2.30 2.0 1 330 13.0 100 405
热处理 0.20 0.90 2.20 1.7 1 400 14.0 120 430
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贝/马复相贝氏体钢轨硬度变化规律
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张凤明 1 , 何建中 1 , 蒋波 2 , 梁正伟 1 , 张宁 2 , 张鑫 1
包钢科技 | 品种质量与试验研究 2025,51(4): 48-53
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包钢科技 | 品种质量与试验研究 2025, 51(4): 48-53
贝/马复相贝氏体钢轨硬度变化规律
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张凤明1, 何建中1, 蒋波2, 梁正伟1, 张宁2, 张鑫1
作者信息
  • 1 内蒙古包钢钢联股份有限公司技术中心, 内蒙古 包头 014010
  • 2 北京科技大学 材料科学与工程学院, 北京 100083
  • 张凤明(1987-),男,内蒙古赤峰市人,高级工程师,现从事钢轨研发工作。

Change Laws for Hardness of Bainite Rail with Complex Phase of Bainite and Martensite
Fengming Zhang1, Jianzhong He1, Bo Jiang2, Zhengwei Liang1, Ning Zhang2, Xin Zhang1
Affiliations
  • 1 Technical Center of Inner Mongolia Baotou Steel Union Co., Ltd., Baotou 014010, Inner Mongolia Autonomous Region, China
  • 2 School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083, China
出版时间: 2025-08-25
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测试了75 kg/m热轧贝氏体钢轨和热处理贝氏体钢轨轨头横截面和纵截面的硬度,并结合显微组织及EDS能谱分析原因。结果表明:两种状态的钢轨轨头硬度不管横截面还是纵截面,从轨头到轨腰的变化规律一致。热轧钢轨轨头硬度由踏面至轨腰呈现先下降后升高的规律,轨头顶面至踏面下13 mm处硬度波动较小,组织为粒状贝氏体+板条贝氏体+板条马氏体,由于马氏体偏析带或硬相夹杂物的存在导致局部硬度异常偏高;热处理钢轨轨头硬度由踏面至轨腰呈现先下降后升高的规律,高硬度异常点因为压痕处含有硬相夹杂物,低硬度异常点因为微区存在粒状贝氏体组织,钢轨具有较均匀贝氏体和马氏体复相组织,且均以板条形式存在,宏观表现为偏析明显改善。

贝氏体钢轨  /  轨头硬度  /  马氏体  /  偏析带

The hardness of cross section and longitudinal section of rail head for 75 kg/m hot rolled bainite rail and heat treated bainite rail is tested as well as the reasons are analyzed combining with microstructure and energy dispersive spectrometer (EDS). The results showed that the change laws for hardness of cross section and longitudinal section of rail head were consistent from rail head to rail web for both states of rail. The hardness of rail head for hot rolled rail is decreased first and then increased from tread to rail web, hardness fluctuation is smaller from top surface of rail head to 13 mm below tread, microstructure is granular bainite+ lath bainite+ lath martensite as well as local hardness is abnormally high due to the existence of martensite segregation band or hard phase inclusions; the hardness of rail head for heat treated rail is decreased first and then increased from tread to rail web. The outliers of high hardness are because indentation contains hard phase inclusions and outliers of low hardness are because there is granular bainite structure in micro region. The rail is with more uniform duplex structure of bainite and martensite as well as both of them are existed in the form of lath so that segregation is significantly improved from the macroscopical view.

bainite rail  /  hardness of rail head  /  martensite  /  segregation band
张凤明, 何建中, 蒋波, 梁正伟, 张宁, 张鑫. 贝/马复相贝氏体钢轨硬度变化规律. 包钢科技, 2025 , 51 (4) : 48 -53 .
Fengming Zhang, Jianzhong He, Bo Jiang, Zhengwei Liang, Ning Zhang, Xin Zhang. Change Laws for Hardness of Bainite Rail with Complex Phase of Bainite and Martensite[J]. Science & Technology of Baotou Steel, 2025 , 51 (4) : 48 -53 .
贝氏体钢轨具有高强度、高韧性和优良的抗接触疲劳性能等特点,在国内外铁路行业被广泛应用于道岔制作[1-3]。国内外研发及应用的贝氏体钢轨的合金强化体系主要由Mn、Si、Cr、Mo组成,并添加V、Nb、Ni、B、Al等微合金化元素,根据产线装备实际情况和不同强度级别要求,贝氏体钢轨通常采用空冷或在线控冷工艺进行生产,以满足不同线路服役需求[4-6]。公开报道的贝氏体钢轨合金元素含量可达5%以上,明显高于珠光体钢轨,合金元素的增加极易造成铸坯和成品钢轨内部出现元素偏析等情况,从而导致钢轨不同部位的机械性能不均匀,可能引起轨头核伤、剥离掉块或波浪形磨耗等现象[7-8]
试验选取75 kg/m热轧贝氏体钢轨和热处理贝氏体钢轨进行研究,钢轨的化学成分和力学性能如表1所示。
热轧钢轨的生产流程为铸坯加热→高压水除鳞→BD1粗轧→BD2粗轧→CCS精轧→冷床冷却→矫直→探伤;热处理钢轨的生产流程为铸坯加热→高压水除鳞→BD1粗轧→BD2粗轧→CCS精轧→在线热处理→冷床冷却→矫直→探伤,在线热处理方式为利用压缩空气或水雾对钢轨进行控制冷却。
分别检测热轧钢轨和热处理钢轨轨头的维氏硬度、显微组织。采用HMV-2T显微硬度计测量轨头的维氏硬度,施加载荷200 g(即HV0.2),加载时长15 s。轨头硬度的测量分为横断面和纵截面,横断面以轨头中心线左右两侧间隔8~10 mm测量硬度,从轨头顶面开始至轨头和轨腰交界处(测量段全长57.5 mm),分别标为1线、2线,每线检测23点,每点间隔2.5 mm;纵截面沿轨头长度方向中心A线剖开的纵向截面作为测量面,从轨头踏面至轨头踏面下20 mm处(测量段全长20 mm),每个硬度点间隔1 mm。
采用蔡司Axio Observer.D1m金相显微镜、EDS能谱仪和Sigma 500场发射扫描电镜对钢轨轨头横断面和纵截面的微观组织进行全面观察和检测分析。
热轧钢轨轨头横断面的硬度变化如图1所示。由图1可见,热轧钢轨轨头横断面硬度变化总体呈现先降低后升高的规律,由轨头顶面至踏面下43 mm处,硬度逐渐降低,然后沿43~57 mm逐渐升高,轨头横断面硬度位于378~452 HV之间。其中,在2.5~28 mm段的硬度下降缓慢,在43 mm点硬度最低为378 HV。由于热轧钢轨是在空冷状态下发生相变,轨头踏面至心部的温度梯度变化相对较小,所以轨头硬度梯度变化不明显。检测发现,2线的第7点(475 HV)和第18点(442 HV)、1线的第14点(449 HV)硬度异常过高,需结合显微组织另行分析。
热轧钢轨正常显微组织为粒状贝氏体+板条贝氏体+板条马氏体的混合组织。利用扫描电镜对2线7点、18点和1线14点区域的微观组织进行观察,如图2所示。由图2可知,2线7点区域微观组织为板条马氏体,伴有CaO-Al2O3-SiO2类硬相夹杂物(图2a);2线18点区域为板条贝氏体+板条马氏体的复合组织,含有硬相夹杂物(图2b);1线14点区域为粒状贝氏体+板条马氏体组织,并有硬相夹杂物(图2c)。
热处理钢轨轨头横断面的硬度变化如图3所示。由图3可见,热处理钢轨轨头横断面硬度呈现先下降后升高的规律,硬度由轨头顶面至踏面下26 mm逐渐降低,硬度从26.0~57.0 mm处逐渐升高,轨头横断面硬度位于406-503 HV之间。其中,轨头踏面下2.5~26.0 mm段的硬度下降较快,硬度梯度差值达到97 HV;硬度在25.0~27.5 mm处最低(406 HV)。在钢轨热处理过程中,由于轨头表面至心部冷却速度不同,导致显微组织和硬度存在一定的差别。钢轨表面冷却速度大,显微组织中板条马氏体占比多且板条束较细,所以表面硬度较高;轨头心部冷却速度相对较小,心部微观组织中板条马氏体比例较少,并且有粒状贝氏体,所以心部硬度相对较低。检测发现,1线的14点硬度异常过高(462 HV),1线的第16点硬度异常过低(426 HV),且1线16点(426 HV)和2线的16点(467 HV)相邻两点硬度差距较大,需结合显微组织另行分析。
热处理钢轨正常显微组织为板条贝氏体+板条马氏体的混合组织,利用扫描电镜对1线14点、16点和2线16点区域的微观组织进行观察,如图4所示。由图4可知,1线14点区域微观组织为板条贝氏体,伴有CaO-Al2O3-SiO2-MgO复合硬相夹杂物(图4a);1线16点区域为板条贝氏体+粒状贝氏体的复合组织,2线16点区域为板条贝氏体+板条马氏体复合组织,由于板条马氏体组织硬度要高于粒状贝氏体,因此导致了轨头踏面下2条线相邻检测点的硬度差距。
热轧钢轨轨头纵截面的硬度变化如图5所示。由图5可知,热轧钢轨轨头踏面下1~13 mm范围内的硬度波动较小,在420~440 HV之间,硬度从轨头踏面下14 mm开始大幅波动,甚至在1 mm范围内硬度相差51 HV,区域的显微组织及EDS能谱分析结果见图6
热轧钢轨正常显微组织以贝氏体为主。显微镜下观察,沿着轧制方向轨头踏面下14 mm区域有明显的马氏体带状组织,见图6b。结合EDS能谱仪分析,发现带状组织区域内的Mn元素含量达3.01%(图6c),超过基体的2.18%(图6d)。由此可见,钢水连铸过程中发生局部Mn元素的带状偏析,后来在钢轨轧制和空冷过程中,高淬透性的富锰偏析带优先发生马氏体转变,所以偏析带硬度高。
热处理钢轨轨头纵截面的硬度变化如图7所示。由图7可知,热处理钢轨轨头和踏面下18 mm处的硬度相差较大,达到58 HV。钢轨轨头表面硬度最高,达到489 HV,随着轨头踏面下沿深度的增加,硬度几乎一直下降,直到踏面下14 mm位置硬度趋于平稳,在431~440 HV之间。
热处理钢轨正常显微组织为贝氏体和马氏体的均匀复相组织,以板条状存在,没有热轧钢轨中的高Mn马氏体偏析带。轨头踏面下12 mm区域的EDS能谱仪分析发现微区的各个合金元素含量基本相当。由于轨头表面及心部冷却速度不同,钢轨热处理形成贝氏体和马氏体复相组织的板条束宽度由轨头表面到内部逐渐变粗,所以其硬度逐渐降低,如图8所示。
(1)热轧钢轨轨头横断面硬度由踏面至轨腰呈现先下降后升高的规律,硬度在踏面下43 mm点最低,降至378 HV。钢轨组织为粒状贝氏体+板条贝氏体+板条马氏体,高硬度异常点主要为板条马氏体组织,且压痕处含有CaO-Al2O3-SiO2类硬相夹杂物。
(2)热处理钢轨轨头横断面硬度由踏面至轨腰呈现先下降后升高的规律,硬度在踏面下2.5~26.0 mm下降较快,在25.0~27.5 mm处硬度降至406 HV。钢轨组织为板条贝氏体+板条马氏体,高硬度异常点因为压痕处含有硬相夹杂物,导致硬度升高;低硬度异常点因为微区存在粒状贝氏体组织,导致硬度降低。
(3)热轧钢轨纵截面硬度由轨头顶面至踏面下13 mm波动较小,在420~440 HV之间,轨头踏面下14~20 mm范围内由于局部Mn元素的带状偏析,导致钢轨存在马氏体偏析带,从而提高了局部硬度,马氏体带状组织硬度可达471 HV。
(4)热处理钢轨纵截面硬度由轨头顶面至踏面下14 mm范围内一直降低,钢轨轨头表面硬度最高达到489 HV,硬度在踏面下14~20 mm区间相对稳定,在431~440 HV之间。钢轨具有较均匀贝氏体和马氏体复相组织,且均以板条形式存在,宏观表现为偏析明显改善。
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2025年第51卷第4期
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  • 接收时间:2025-03-01
  • 首发时间:2025-11-28
  • 出版时间:2025-08-25
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  • 收稿日期:2025-03-01
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    1 内蒙古包钢钢联股份有限公司技术中心, 内蒙古 包头 014010
    2 北京科技大学 材料科学与工程学院, 北京 100083
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2种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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