Article(id=1199809973615162330, tenantId=1146029695717560320, journalId=1185652524569653253, issueId=1199809968984650567, articleNumber=1009-5438(2022)05-0043-04, orderNo=null, doi=null, pmid=null, cstr=null, oa=null, hot=null, price=null, onlineType=0, articleFormat=0, articleType=null, articleTypeStr=null, receivedDate=1658160000000, receivedDateStr=2022-07-19, revisedDate=null, revisedDateStr=null, acceptedDate=null, acceptedDateStr=null, onlineDate=1763986589101, onlineDateStr=2025-11-24, pubDate=1666627200000, pubDateStr=2022-10-25, doiRegisterDate=null, doiRegisterDateStr=null, onlineIssueDate=1763986589101, onlineIssueDateStr=2025-11-24, onlineJustAcceptDate=null, onlineJustAcceptDateStr=null, onlineFirstDate=null, onlineFirstDateStr=null, sourceXml=null, magXml=null, createTime=1763986589101, creator=13701087609, updateTime=1763986589101, updator=13701087609, issue=Issue{id=1199809968984650567, tenantId=1146029695717560320, journalId=1185652524569653253, year='2022', volume='48', issue='5', pageStart='1', pageEnd='98', issueExtLink='null', onlineDate='null', pubDate='null', beforeIssueId=null, nextIssueId=null, price=null, status=1, issueComplete=1, articleOrder=1, issueType=-1, specialIssue=null, createTime=1763986587997, creator=13701087609, updateTime=1764034198143, updator=13701087609, preIssue=null, nextIssue=null, ext={EN=IssueExt(id=1200009660469183174, tenantId=1146029695717560320, journalId=1185652524569653253, issueId=1199809968984650567, language=EN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=), CN=IssueExt(id=1200009660469183175, tenantId=1146029695717560320, journalId=1185652524569653253, issueId=1199809968984650567, language=CN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=)}, issueFiles=null}, startPage=43, endPage=46, ext={EN=ArticleExt(id=1199809973971678199, articleId=1199809973615162330, tenantId=1146029695717560320, journalId=1185652524569653253, language=EN, title=Product Research and Development and Process Optimization of Continuous Annealing Steel Strip HG400 for Slide Rail, columnId=1187340471245357385, journalTitle=Science & Technology of Baotou Steel, columnName=Quality of Variety and Experiment and Research, runingTitle=null, highlight=null, articleAbstract=

The process parameters of hot rolling and controlled rolling, pickling-rolling and continuous annealing for steel strip are determined through the composition system design based on the technical requirements of continuous annealing steel strip HG400 for slide rail. The mechanical properties of the product produced with industrial production line could meet technical requirements and its elongation after fracture is 21%~26%. The study on optimizing the production process of continuous annealing is carried out aiming at the problem that elongation after fracture is lower as well as continuous annealing temperature and elongation of temper mill are adjusted. After the optimization, elongation after fracture of product could be stably controlled at about 31%. At present, the product is produced stably and applied widely.

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根据滑轨用连退钢带HG400产品的技术要求进行成分体系设计,确定钢带热轧控轧、酸轧以及连续退火工艺参数,采用工业生产线生产的滑轨用连退钢带HG400产品力学性能满足技术要求,产品断后伸长率为21%~26%。针对滑轨用连退钢带HG400产品断后伸长率偏低的问题开展连续退火生产工艺优化研究,对连续退火温度及平整机延伸率进行了调整。退火工艺优化后的HG400连退钢带产品断后伸长率可稳定控制在31%左右。目前滑轨用连退钢带HG400产品稳定生产并广泛应用。

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杨源远(1984-),男,内蒙古巴彦淖尔市人,高级工程师,现从事板材新产品及工艺研究。

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杨源远(1984-),男,内蒙古巴彦淖尔市人,高级工程师,现从事板材新产品及工艺研究。

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杨源远(1984-),男,内蒙古巴彦淖尔市人,高级工程师,现从事板材新产品及工艺研究。

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ReH/MPa Rm/MPa A80/%
≥265 400~510 ≥21
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HG400产品技术要求

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ReH/MPa Rm/MPa A80/%
≥265 400~510 ≥21
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C Si Mn P S Alt Ca
0.17~0.19 ≤0.04 0.35~0.45 ≤0.018 ≤0.005 0.020~0.040 0.000 8~0.002 0
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钢种设计成分(质量分数) %

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C Si Mn P S Alt Ca
0.17~0.19 ≤0.04 0.35~0.45 ≤0.018 ≤0.005 0.020~0.040 0.000 8~0.002 0
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厚度
/mm
精轧终轧温度
/℃
卷取温度
/℃
加热、均热段
出口温度/℃
缓冷段
出口温度/℃
快冷段出口
温度/℃
平整机延伸率
/%
1.2 860±15 670±15 705±10 610±10 380±10 1.8±0.1
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主要工艺参数

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厚度
/mm
精轧终轧温度
/℃
卷取温度
/℃
加热、均热段
出口温度/℃
缓冷段
出口温度/℃
快冷段出口
温度/℃
平整机延伸率
/%
1.2 860±15 670±15 705±10 610±10 380±10 1.8±0.1
), ArticleFig(id=1200030239905641274, tenantId=1146029695717560320, journalId=1185652524569653253, articleId=1199809973615162330, language=EN, label=null, caption=null, figureFileSmall=null, figureFileBig=null, tableContent=
编号 Rp0.2/MPa Rm/MPa A80/%
1 313 426 23.5
2 308 434 26.5
3 324 421 23.0
4 311 435 22.5
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HG400产品力学性能

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编号 Rp0.2/MPa Rm/MPa A80/%
1 313 426 23.5
2 308 434 26.5
3 324 421 23.0
4 311 435 22.5
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工艺 加热段和均热段
出口温度/℃
缓冷段出口
温度/℃
快冷段出口
温度/℃
终冷段出口
温度/℃
平整机延伸率
/%
原工艺 705 610 380 ≤150 1.8
工艺1 685 610 380 ≤150 1.4
工艺2 670 610 380 ≤150 0.8
), ArticleFig(id=1200030240148910912, tenantId=1146029695717560320, journalId=1185652524569653253, articleId=1199809973615162330, language=CN, label=表5, caption=

HG400连退工艺优化方案

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工艺 加热段和均热段
出口温度/℃
缓冷段出口
温度/℃
快冷段出口
温度/℃
终冷段出口
温度/℃
平整机延伸率
/%
原工艺 705 610 380 ≤150 1.8
工艺1 685 610 380 ≤150 1.4
工艺2 670 610 380 ≤150 0.8
), ArticleFig(id=1200030240241185601, tenantId=1146029695717560320, journalId=1185652524569653253, articleId=1199809973615162330, language=EN, label=null, caption=null, figureFileSmall=null, figureFileBig=null, tableContent=
退火工艺 统计晶粒数 平均晶粒尺寸/μm
优化前 214 7.31
优化后 218 6.53
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不同工艺下的HG400晶粒尺寸

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退火工艺 统计晶粒数 平均晶粒尺寸/μm
优化前 214 7.31
优化后 218 6.53
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工艺 屈服强度/MPa 抗拉强度/MPa 伸长率/%
工艺1 323 431 31.5
工艺2 327 436 28.0
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HG400工艺优化后产品性能

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工艺 屈服强度/MPa 抗拉强度/MPa 伸长率/%
工艺1 323 431 31.5
工艺2 327 436 28.0
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滑轨用连退钢带HG400产品研发及工艺优化
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杨源远 1 , 刘毅 2 , 刘野 2 , 魏晓东 2
包钢科技 | 品种质量与试验研究 2022,48(5): 43-46
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包钢科技 | 品种质量与试验研究 2022, 48(5): 43-46
滑轨用连退钢带HG400产品研发及工艺优化
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杨源远1, 刘毅2, 刘野2, 魏晓东2
作者信息
  • 1 内蒙古包钢钢联股份有限公司技术中心, 内蒙古 包头 014010
  • 2 内蒙古包钢稀土钢板材有限责任公司, 内蒙古 包头 014010
  • 杨源远(1984-),男,内蒙古巴彦淖尔市人,高级工程师,现从事板材新产品及工艺研究。

Product Research and Development and Process Optimization of Continuous Annealing Steel Strip HG400 for Slide Rail
Yuan-yuan Yang1, Yi Liu2, Ye Liu2, Xiao-dong Wei2
Affiliations
  • 1 Technical Center of Inner Mongolia Baotou Steel Union Co., Ltd., Baotou 014010, Inner Mongolia Autonomous Region, China
  • 2 Inner Mongolia Baotou Steel Rare Earth Steel Plate Co., Ltd., Baotou 014010, Inner Mongolia Autonomous Region, China
出版时间: 2022-10-25
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根据滑轨用连退钢带HG400产品的技术要求进行成分体系设计,确定钢带热轧控轧、酸轧以及连续退火工艺参数,采用工业生产线生产的滑轨用连退钢带HG400产品力学性能满足技术要求,产品断后伸长率为21%~26%。针对滑轨用连退钢带HG400产品断后伸长率偏低的问题开展连续退火生产工艺优化研究,对连续退火温度及平整机延伸率进行了调整。退火工艺优化后的HG400连退钢带产品断后伸长率可稳定控制在31%左右。目前滑轨用连退钢带HG400产品稳定生产并广泛应用。

汽车钢  /  滑轨  /  伸长率  /  显微组织

The process parameters of hot rolling and controlled rolling, pickling-rolling and continuous annealing for steel strip are determined through the composition system design based on the technical requirements of continuous annealing steel strip HG400 for slide rail. The mechanical properties of the product produced with industrial production line could meet technical requirements and its elongation after fracture is 21%~26%. The study on optimizing the production process of continuous annealing is carried out aiming at the problem that elongation after fracture is lower as well as continuous annealing temperature and elongation of temper mill are adjusted. After the optimization, elongation after fracture of product could be stably controlled at about 31%. At present, the product is produced stably and applied widely.

automobile steel  /  slide rail  /  elongation  /  microstructure
杨源远, 刘毅, 刘野, 魏晓东. 滑轨用连退钢带HG400产品研发及工艺优化. 包钢科技, 2022 , 48 (5) : 43 -46 .
Yuan-yuan Yang, Yi Liu, Ye Liu, Xiao-dong Wei. Product Research and Development and Process Optimization of Continuous Annealing Steel Strip HG400 for Slide Rail[J]. Science & Technology of Baotou Steel, 2022 , 48 (5) : 43 -46 .
近些年随着汽车、家电等行业的迅速发展,市场上对滑轨用钢的需求日益增加。滑轨用钢具有尺寸精度高、承重能力强等特点[1],主要应用在机械、汽车、ATM机柜等领域和产品。汽车座椅是用户关注的重要汽车安全件[2-4],汽车座椅用滑轨钢的力学性能和产品质量是衡量汽车座椅性能的关键。滑轨钢产品力学性能的好坏直接影响汽车座椅的安全性、舒适性和使用寿命。
随着汽车的舒适性和安全性能要求的逐渐增长,对于汽车座椅用滑轨钢的性能、尺寸精度及表面质量提出了更高的要求[5]。滑轨用连退钢带生产工艺流程较长且工艺较为复杂,包钢根据产品技术要求和用户需求设计并生产滑轨用连退钢带HG400产品,主要产品规格为厚度0.7~2.5 mm,宽度1 250~1 500 mm。针对产品断后伸长率指标进行生产工艺优化,调整后的产品性能稳定,满足用户需求,目前已经在市场上广泛应用。
滑轨用连退钢带HG400产品的技术要求见表1
根据HG400产品的技术要求,设计产品的化学成分体系。考虑到C作为传统的强化元素,兼顾生产成本和工艺性能,C元素设计范围为0.17%~0.19%。具体成分设计如表2所示。
KR脱硫→转炉炼钢→LF精炼→板坯连铸→板坯加热→传统热连轧工序→酸轧工序→连退工序。
HG400产品生产主要工艺参数见表3
图1所示,HG400产品的显微组织主要由铁素体和少量珠光体组成,晶粒度为11.0~11.5级。铁素体晶粒等轴性较差,珠光体呈片状分布于晶界处。
HG400产品力学性能如表4所示,产品的屈服强度、抗拉强度和断后伸长率满足要求。
表4可见,试验生产的HG400产品断后伸长率偏低,为保证后续用户使用过程的稳定性,对生产工艺进行优化调整。
在生产厚度1.2 mm HG400钢带时,通过降低连续退火均热温度细化晶粒及降低平整机延伸率减小加工硬化的方式提高HG400退火钢带断后伸长率。退火温度目标值由原来705 ℃分别降低到685 ℃和670 ℃,对应的平整机延伸率由原来的1.8%分别降低到1.4%及0.8%。具体调整后产品退火工艺见表5
本次工艺优化后的HG400产品显微组织见图2
晶粒尺寸的大小是影响滑轨用钢产品力学性能的重要因素。利用分析软件对图1(优化前)及图2(优化后)的HG400显微组织、晶粒尺寸进行统计分析,结果见表6图3图4
图2表6可见退火工艺优化前后HG400产品的显微组织均主要由铁素体和少量珠光体组成,晶粒度为11.0~11.5级。采用工艺1退火后产品的显微组织分布更加均匀,等轴铁素体组织比例增加,平均晶粒尺寸由7.31 μm下降到6.53 μm。采用工艺2退火后产品的显微组织存在扁平形铁素体晶粒,晶粒等轴化较差,工艺2退火产品再结晶不完全。
图3图4可见优化后晶粒尺寸主要分布范围由优化前的3~15 μm缩小到优化后的3~12 μm,优化后产品显微组织分布更加均匀。
优化后的产品力学性能见表7
表7可见,工艺1产品屈服强度为323 MPa,抗拉强度为431 MPa,较优化前变化不明显,断后伸长率由优化前的22.5%~26.5%提高到31.5%,产品断后伸长率提高明显,达到退火工艺优化目的。工艺2产品屈服强度为327 MPa,抗拉强度为436 MPa,较优化前变化不明显,断后伸长率由优化前的22.5%~26.5%提高到28.0%,产品断后伸长率提高不明显。结合图2中的显微组织及晶粒尺寸分布情况,可以确定在现有成分体系下,工艺1(即退火温度目标值为685 ℃、对应的平整机延伸率为1.4%)为最佳退火工艺。目前滑轨用连退钢带HG400产品已稳定生产并广泛应用。
(1)以C元素设计范围为0.17%~0.19%、Mn元素设计范围为0.35%~0.45%的成分体系生产出的HG400产品的力学性能满足产品技术要求。
(2)HG400连退钢带的显微组织主要由铁素体和少量珠光体组成,晶粒度为11.0~11.5级。
(3)针对原工艺产品断后伸长率普遍偏低的问题,通过调整退火工艺和平整机延伸率使HG400产品断后伸长率明显提高,现有成分体系下,退火温度目标值为685 ℃、对应的平整延伸机率为1.4%的工艺为最佳退火工艺。
参考文献 引证文献
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2022年第48卷第5期
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  • 接收时间:2022-07-19
  • 首发时间:2025-11-24
  • 出版时间:2022-10-25
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  • 收稿日期:2022-07-19
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    1 内蒙古包钢钢联股份有限公司技术中心, 内蒙古 包头 014010
    2 内蒙古包钢稀土钢板材有限责任公司, 内蒙古 包头 014010
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2种不同金属材料的力学参数

Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)

Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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