Article(id=1198277729155117537, tenantId=1146029695717560320, journalId=1185652524569653253, issueId=1198277724201644449, articleNumber=1009-5438(2023)03-0054-06, orderNo=null, doi=null, pmid=null, cstr=null, oa=null, hot=null, price=null, onlineType=0, articleFormat=0, articleType=null, articleTypeStr=null, receivedDate=1668441600000, receivedDateStr=2022-11-15, revisedDate=null, revisedDateStr=null, acceptedDate=null, acceptedDateStr=null, onlineDate=1763621273554, onlineDateStr=2025-11-20, pubDate=1687622400000, pubDateStr=2023-06-25, doiRegisterDate=null, doiRegisterDateStr=null, onlineIssueDate=1763621273554, onlineIssueDateStr=2025-11-20, onlineJustAcceptDate=null, onlineJustAcceptDateStr=null, onlineFirstDate=null, onlineFirstDateStr=null, sourceXml=null, magXml=null, createTime=1763621273554, creator=13701087609, updateTime=1763621273554, updator=13701087609, issue=Issue{id=1198277724201644449, tenantId=1146029695717560320, journalId=1185652524569653253, year='2023', volume='49', issue='3', pageStart='1', pageEnd='98', issueExtLink='null', onlineDate='null', pubDate='null', beforeIssueId=null, nextIssueId=null, price=null, status=1, issueComplete=1, articleOrder=1, issueType=-1, specialIssue=null, createTime=1763621272373, creator=13701087609, updateTime=1763621583776, updator=13701087609, preIssue=null, nextIssue=null, ext={EN=IssueExt(id=1198279030370829084, tenantId=1146029695717560320, journalId=1185652524569653253, issueId=1198277724201644449, language=EN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=), CN=IssueExt(id=1198279030370829085, tenantId=1146029695717560320, journalId=1185652524569653253, issueId=1198277724201644449, language=CN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=)}, issueFiles=null}, startPage=54, endPage=59, ext={EN=ArticleExt(id=1198277729436135909, articleId=1198277729155117537, tenantId=1146029695717560320, journalId=1185652524569653253, language=EN, title=Optimization of Properties for Cold Rolled Guide Rail Steel of High-end Household Appliances, columnId=1198265195702354688, journalTitle=Science & Technology of Baotou Steel, columnName=Varieties and Quality and Experimental Study, runingTitle=null, highlight=null, articleAbstract=
In this paper, the optimization plan of chemical composition, hot rolling and annealing processes is formulated through analyzing the influences of stress concentration, inclusions, chemical composition, mechanical properties and metallographic structure on fatigue strength with the metallographic microscope and field emission scanning electron microscope. The results showed that the tensile strength of material could be improved by 11~45 MPa by increasing the contents of carbon and manganese in chemical composition, reducing the content of harmful element sulfur as well as matching hot rolling and annealing processes so that the pearlite in metallographic structure was granular and with dispersed distribution. After made into the guide rail, its push-pull effort, service life and functions are tested as well as it is determined to be qualified according to the standard requirements.
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采用金相显微镜和场发射扫描电镜,通过分析应力集中、夹杂物、化学成分、力学性能和金相组织等对疲劳强度的影响,制定了化学成分、热轧和退火工艺优化方案。结果表明,通过化学成分中增加碳和锰含量,降低有害元素硫含量,同时匹配热轧和退火工艺可以使金相组织中珠光体呈现粒状且弥散分布,材料抗拉强度可提高11~45 MPa。按照标准要求加工成导轨后测试导轨推拉力、导轨寿命和导轨功能,按照标准要求判定导轨测试合格。
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刘朋成(1987-),男,山东省菏泽市人,硕士,高级工程师,现从事硅钢控制技术和产品研究工作。
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1 内蒙古包钢钢联股份有限公司技术中心,内蒙古 包头 014010, bio={"content":"
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刘朋成(1987-),男,山东省菏泽市人,硕士,高级工程师,现从事硅钢控制技术和产品研究工作。
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381(1/2):331-336., articleTitle=Fatigue Strength of Ultra-fine Grained Steels, refAbstract=null), Reference(id=1198292593202262456, tenantId=1146029695717560320, journalId=1185652524569653253, articleId=1198277729155117537, doi=null, pmid=null, pmcid=null, year=2004, volume=40, issue=4, pageStart=367, pageEnd=372, url=null, language=null, rfNumber=[5], rfOrder=4, authorNames=杨振国, 张继明, 李守新, journalName=金属学报, refType=null, unstructuredReference=杨振国, 张继明, 李守新, 等. 42CrMoVNb细晶高强钢的疲劳行为[J].
金属学报,
2004,
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| 序号 | 检验项目 | 检测方法 | 技术要求 |
| 1 | 导轨承重 | 重量检测 | ≥45 kg/对 |
| 2 | 导轨推拉力 | 拉力检测 | ≤40 N |
| 3 | 导轨寿命 | 耐久 | 反复抽拉5万次以上 |
| 4 | 导轨功能测试 | 实配 | 抽屉滑动流畅,无阻碍, 无刺耳噪音 |
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| 序号 | 检验项目 | 检测方法 | 技术要求 |
| 1 | 导轨承重 | 重量检测 | ≥45 kg/对 |
| 2 | 导轨推拉力 | 拉力检测 | ≤40 N |
| 3 | 导轨寿命 | 耐久 | 反复抽拉5万次以上 |
| 4 | 导轨功能测试 | 实配 | 抽屉滑动流畅,无阻碍, 无刺耳噪音 |
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屈服强度 ReH/MPa | 抗拉强度 Rm/MPa | 伸长率 A80/% | 硬度 (HR15T) |
| ≥255 | ≥400 | ≥23 | 75~88 |
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力学性能要求
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屈服强度 ReH/MPa | 抗拉强度 Rm/MPa | 伸长率 A80/% | 硬度 (HR15T) |
| ≥255 | ≥400 | ≥23 | 75~88 |
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| C | Si | Mn | P | S | Alt |
| 0.12~0.17 | ≤0.05 | 0.1~0.5 | ≤0.020 | ≤0.010 | 0.02~0.040 |
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化学成分(质量分数)%
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| C | Si | Mn | P | S | Alt |
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| 序号 | 检验项目 | 检测方法 | 技术要求 | 检测结果 | 是否合格 |
| 1 | 钢带表面粗糙度 | 粗糙度仪 | 表面平均粗糙度 Ra≤0.4 μm | 0.2~0.4 μm | 合格 |
| 2 | 钢带厚度偏差 | 千分尺 | 厚度公差-0.03~0 mm | -0.03~-0.01 mm | 合格 |
| 3 | 钢带表面质量 | 表面检测仪和目测 | 冷轧钢带表面不得有细微裂纹、 黑点、结疤、折叠、拉裂、气泡和 夹杂物等对使用有害的缺陷 | 部分钢卷存在 不影响使用细微横纹和尾部 划伤等缺陷 | 合格 |
| 4 | 导轨承重 | 重量检测 | ≥45 kg/对 | 50 kg/对 | 合格 |
| 5 | 导轨推拉力 | 拉力检测 | ≤40 N | 25~50 N | 不合格 |
| 6 | 导轨寿命 | 耐久 | 反复抽拉5万次 | 11 045~37 256次 | 不合格 |
| 7 | 导轨功能测试 | 实配 | 抽屉滑动流畅,无阻碍, 无刺耳噪音 | 不到5万次, 出现变形和噪音 | 不合格 |
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用户首次反馈
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| 序号 | 检验项目 | 检测方法 | 技术要求 | 检测结果 | 是否合格 |
| 1 | 钢带表面粗糙度 | 粗糙度仪 | 表面平均粗糙度 Ra≤0.4 μm | 0.2~0.4 μm | 合格 |
| 2 | 钢带厚度偏差 | 千分尺 | 厚度公差-0.03~0 mm | -0.03~-0.01 mm | 合格 |
| 3 | 钢带表面质量 | 表面检测仪和目测 | 冷轧钢带表面不得有细微裂纹、 黑点、结疤、折叠、拉裂、气泡和 夹杂物等对使用有害的缺陷 | 部分钢卷存在 不影响使用细微横纹和尾部 划伤等缺陷 | 合格 |
| 4 | 导轨承重 | 重量检测 | ≥45 kg/对 | 50 kg/对 | 合格 |
| 5 | 导轨推拉力 | 拉力检测 | ≤40 N | 25~50 N | 不合格 |
| 6 | 导轨寿命 | 耐久 | 反复抽拉5万次 | 11 045~37 256次 | 不合格 |
| 7 | 导轨功能测试 | 实配 | 抽屉滑动流畅,无阻碍, 无刺耳噪音 | 不到5万次, 出现变形和噪音 | 不合格 |
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| 项目 | C | Si | Mn | P | S | Alt |
| 优化前 | 0.12~0.17 | ≤0.05 | 0.2~0.5 | ≤0.020 | ≤0.010 | 0.020~0.040 |
| 优化后 | 0.15~0.19 | 0.06~0.13 | 0.5~1.0 | ≤0.020 | ≤0.008 | 0.020~0.040 |
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优化前后化学成分(质量分数)%
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| 项目 | C | Si | Mn | P | S | Alt |
| 优化前 | 0.12~0.17 | ≤0.05 | 0.2~0.5 | ≤0.020 | ≤0.010 | 0.020~0.040 |
| 优化后 | 0.15~0.19 | 0.06~0.13 | 0.5~1.0 | ≤0.020 | ≤0.008 | 0.020~0.040 |
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| 项目 | 出炉温度 /℃ | 精轧终轧 温度/℃ | 卷取温度 /℃ | 冷却模式 |
| 优化前 | 1 230~1 260 | 850~880 | 630~680 | 前分散 |
| 优化后 | 1 200~1 240 | 830~860 | 550~580 | 前集中 |
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热轧工艺参数
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| 项目 | 出炉温度 /℃ | 精轧终轧 温度/℃ | 卷取温度 /℃ | 冷却模式 |
| 优化前 | 1 230~1 260 | 850~880 | 630~680 | 前分散 |
| 优化后 | 1 200~1 240 | 830~860 | 550~580 | 前集中 |
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| 项目 | 加热和均热段 出口温度/℃ | 缓冷段出口 温度/℃ | 平整机延伸率 /% |
| 优化前 | 750~800 | 640~660 | 1.2~1.6 |
| 优化后 | 680~720 | 560~600 | 1.5~1.9 |
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退火工艺参数
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| 项目 | 加热和均热段 出口温度/℃ | 缓冷段出口 温度/℃ | 平整机延伸率 /% |
| 优化前 | 750~800 | 640~660 | 1.2~1.6 |
| 优化后 | 680~720 | 560~600 | 1.5~1.9 |
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| 项目 | 屈服强度 ReH/MPa | 抗拉强度 Rm/MPa | 延伸率 /% | 硬度 (HR15T) |
| 优化前 | 270~305 | 399~420 | 31~37 | 80~84 |
| 优化后 | 295~350 | 410~465 | 32~36 | 79~85 |
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力学性能和硬度范围
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| 项目 | 屈服强度 ReH/MPa | 抗拉强度 Rm/MPa | 延伸率 /% | 硬度 (HR15T) |
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| 优化后 | 295~350 | 410~465 | 32~36 | 79~85 |
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| 序号 | 检验项目 | 检测方法 | 技术要求 | 检测结果 | 是否合格 |
| 1 | 导轨承重 | 重量检测 | ≥45 kg/对 | 50 kg/对 | 合格 |
| 2 | 导轨推拉力 | 拉力检测 | ≤40 N | 25~35 N | 合格 |
| 3 | 导轨寿命 | 耐久 | 反复抽拉5万次 | 52 452~53 210次 | 合格 |
| 4 | 导轨功能测试 | 实配 | 抽屉滑动流畅,无阻碍, 无刺耳噪音 | 滑动流畅且无噪音 | 合格 |
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材料优化后疲劳测试
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| 序号 | 检验项目 | 检测方法 | 技术要求 | 检测结果 | 是否合格 |
| 1 | 导轨承重 | 重量检测 | ≥45 kg/对 | 50 kg/对 | 合格 |
| 2 | 导轨推拉力 | 拉力检测 | ≤40 N | 25~35 N | 合格 |
| 3 | 导轨寿命 | 耐久 | 反复抽拉5万次 | 52 452~53 210次 | 合格 |
| 4 | 导轨功能测试 | 实配 | 抽屉滑动流畅,无阻碍, 无刺耳噪音 | 滑动流畅且无噪音 | 合格 |
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