Article(id=1239175129041785459, tenantId=1146029695717560320, journalId=1238823019242635269, issueId=1239175122226049974, articleNumber=null, orderNo=null, doi=10.12465/j.issn.0253-4339.2025.02.074, pmid=null, cstr=null, oa=null, hot=null, price=null, onlineType=0, articleFormat=0, articleType=null, articleTypeStr=null, receivedDate=1710345600000, receivedDateStr=2024-03-14, revisedDate=1711641600000, revisedDateStr=2024-03-29, acceptedDate=1721232000000, acceptedDateStr=2024-07-18, onlineDate=1773371973523, onlineDateStr=2026-03-13, pubDate=1744732800000, pubDateStr=2025-04-16, doiRegisterDate=null, doiRegisterDateStr=null, onlineIssueDate=1773371973523, onlineIssueDateStr=2026-03-13, onlineJustAcceptDate=null, onlineJustAcceptDateStr=null, onlineFirstDate=null, onlineFirstDateStr=null, sourceXml=null, magXml=null, createTime=1773371973523, creator=13701087609, updateTime=1773371973523, updator=13701087609, issue=Issue{id=1239175122226049974, tenantId=1146029695717560320, journalId=1238823019242635269, year='2025', volume='46', issue='2', pageStart='1', pageEnd='170', issueExtLink='null', onlineDate='null', pubDate='null', beforeIssueId=null, nextIssueId=null, price=null, status=1, issueComplete=1, articleOrder=1, issueType=-1, specialIssue=null, createTime=1773371971898, creator=13701087609, updateTime=1773372071198, updator=13701087609, preIssue=null, nextIssue=null, ext={EN=IssueExt(id=1239175538779148683, tenantId=1146029695717560320, journalId=1238823019242635269, issueId=1239175122226049974, language=EN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=), CN=IssueExt(id=1239175538779148684, tenantId=1146029695717560320, journalId=1238823019242635269, issueId=1239175122226049974, language=CN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=)}, issueFiles=null}, startPage=74, endPage=81, ext={EN=ArticleExt(id=1239175130295882382, articleId=1239175129041785459, tenantId=1146029695717560320, journalId=1238823019242635269, language=EN, title=Operating Characteristics of Twin-Screw Refrigeration Compressor with Different Refrigerants Based on the Semi-Empirical Model, columnId=null, journalTitle=Journal of Refrigeration, columnName=null, runingTitle=null, highlight=null, articleAbstract=
The refrigeration industry is advancing towards environmentally friendly, efficient, and safe alternative refrigerants. To analyze compressor performance with various refrigerants, this study proposes a modified semi-empirical model with 13 characteristic parameters. Experiments were conducted with R22, R507, and R744 under variable operating conditions to identify parameters and validate the model. The experimental and simulated results showed strong agreement, with average relative errors of 2.07% for input power and 1.17% for mass flow rate. Using a typical operating condition, the losses and efficiencies of different refrigerants were compared at various frequencies. Results indicate that R744, with the lowest pressure, leakage, and power losses, demonstrated superior performance. While R507 and R22 showed similar efficiencies, the efficiency of R507 declined significantly at frequencies above 50 Hz due to increased pressure losses. This study provides a theoretical basis for optimizing compressor designs for various refrigerants.
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Wang Chuang, male, associate professor, School of Energy and Power Engineering, Xi'an Jiaotong University, 86-13289227655, E-mail:
chuangwang@xjtu.edu.cn. Research fields: advanced compressor and expander technology, optimization control and fault diagnosis of refrigeration systems.
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低温制冷行业已经进入了寻找环境友好、高效安全替代工质的新阶段。为分析采用不同制冷剂时压缩机的运行特性,提出一种含13个特征参数的修正半经验模型,实验研究了R22、R507和R744的变工况热力性能,并分别进行了特征参数识别与模型校核。验证结果表明:模型预测精度良好,输入功率与质量流量的平均相对误差为2.07%与1.17%。以某典型工况为例,对不同制冷剂的损失特性和效率随频率的变化趋势进行对比分析。结果表明:R744的压力损失、泄漏和功率损失较小,是综合性能最优的制冷剂;R507和R22的性能相近,但由于R507的压力损失更高且增长更剧烈,其效率衰减严重并在50 Hz以上频率段低于R22。研究旨在为采用不同工质压缩机的优化设计提供理论依据。
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双螺杆制冷压缩机工作过程
实际输气质量流量;
2条泄漏通道的泄漏量;
吸气预热换热量;
压缩过程换热量;
排气冷却换热量;
环境热损失;Ploss,1-22类功率损失;Pcom总输入功率。
, figureFileSmall=Hr7T5C++boHCwWDyd+HOYQ==, figureFileBig=BX97b/EKP/S6HDhi67EAGw==, tableContent=null), ArticleFig(id=1239175148247503156, tenantId=1146029695717560320, journalId=1238823019242635269, articleId=1239175129041785459, language=EN, label=Fig.2, caption=
The twin-screw refrigeration compressor test rig, figureFileSmall=o9HHOWKYYr0VgSiEehcnKA==, figureFileBig=CciVZCYIumZNcmkaQwIoAg==, tableContent=null), ArticleFig(id=1239175148318806327, tenantId=1146029695717560320, journalId=1238823019242635269, articleId=1239175129041785459, language=CN, label=图2, caption=
双螺杆制冷压缩机宏观性能测试实验台P电子功率计;p压力传感器;t温度传感器;v流量传感器;
制冷量;
冷凝散热量。
, figureFileSmall=o9HHOWKYYr0VgSiEehcnKA==, figureFileBig=CciVZCYIumZNcmkaQwIoAg==, tableContent=null), ArticleFig(id=1239175148381720888, tenantId=1146029695717560320, journalId=1238823019242635269, articleId=1239175129041785459, language=EN, label=Fig.3, caption=
Identification flow of characteristic parameters, figureFileSmall=w4ZoU5lzxysNQf5mxYltyw==, figureFileBig=5hWITvgn3xTkkMHAjcDCSw==, tableContent=null), ArticleFig(id=1239175148461412668, tenantId=1146029695717560320, journalId=1238823019242635269, articleId=1239175129041785459, language=CN, label=图3, caption=
特征参数识别流程, figureFileSmall=w4ZoU5lzxysNQf5mxYltyw==, figureFileBig=5hWITvgn3xTkkMHAjcDCSw==, tableContent=null), ArticleFig(id=1239175148562075967, tenantId=1146029695717560320, journalId=1238823019242635269, articleId=1239175129041785459, language=EN, label=Fig.4, caption=
Comparison of experimental and simulated input power and mass flow rate, figureFileSmall=BWChH07suShaDn83NA3IdQ==, figureFileBig=a2EwaqtGxoBIUtXqzojiaw==, tableContent=null), ArticleFig(id=1239175148645962048, tenantId=1146029695717560320, journalId=1238823019242635269, articleId=1239175129041785459, language=CN, label=图4, caption=
输入功率与质量流量的实验-仿真对比, figureFileSmall=BWChH07suShaDn83NA3IdQ==, figureFileBig=a2EwaqtGxoBIUtXqzojiaw==, tableContent=null), ArticleFig(id=1239175148704682307, tenantId=1146029695717560320, journalId=1238823019242635269, articleId=1239175129041785459, language=EN, label=Fig.5, caption=
Variation of the suction and discharge pressure loss with the operating frequency for different refrigerants, figureFileSmall=T+AvZu6cqJHTQeqliQ/hjQ==, figureFileBig=0cSyn48Hx+5OroUEHOkFmA==, tableContent=null), ArticleFig(id=1239175148784374085, tenantId=1146029695717560320, journalId=1238823019242635269, articleId=1239175129041785459, language=CN, label=图5, caption=
不同工质的吸排气压力损失随工作频率的变化, figureFileSmall=T+AvZu6cqJHTQeqliQ/hjQ==, figureFileBig=0cSyn48Hx+5OroUEHOkFmA==, tableContent=null), ArticleFig(id=1239175148864065863, tenantId=1146029695717560320, journalId=1238823019242635269, articleId=1239175129041785459, language=EN, label=Fig.6, caption=
Variation of the leakage with the operating frequency for different refrigerants, figureFileSmall=L0lGc8wWxg2P7y2YdTHsag==, figureFileBig=qMfHxJhuiBrhDPHAWuAtFQ==, tableContent=null), ArticleFig(id=1239175148943757642, tenantId=1146029695717560320, journalId=1238823019242635269, articleId=1239175129041785459, language=CN, label=图6, caption=
不同工质的泄漏量随工作频率的变化, figureFileSmall=L0lGc8wWxg2P7y2YdTHsag==, figureFileBig=qMfHxJhuiBrhDPHAWuAtFQ==, tableContent=null), ArticleFig(id=1239175149006672205, tenantId=1146029695717560320, journalId=1238823019242635269, articleId=1239175129041785459, language=EN, label=Fig.7, caption=
Variation of the power loss with the operating frequency for different refrigerants, figureFileSmall=KqPvLLgu9UNG7GqO3RqUVg==, figureFileBig=WJZme9hBKoapz3z5AsQCjA==, tableContent=null), ArticleFig(id=1239175149098946897, tenantId=1146029695717560320, journalId=1238823019242635269, articleId=1239175129041785459, language=CN, label=图7, caption=
不同工质的功率损失随工作频率的变化, figureFileSmall=KqPvLLgu9UNG7GqO3RqUVg==, figureFileBig=WJZme9hBKoapz3z5AsQCjA==, tableContent=null), ArticleFig(id=1239175149203804502, tenantId=1146029695717560320, journalId=1238823019242635269, articleId=1239175129041785459, language=EN, label=Fig.8, caption=
Variation of the volumetric efficiency with the operating frequency for different refrigerants, figureFileSmall=lMA0GEvVq1aKxVMCZ3CqEQ==, figureFileBig=ik8l/yr7eUyYqw8xhb09uQ==, tableContent=null), ArticleFig(id=1239175149279301977, tenantId=1146029695717560320, journalId=1238823019242635269, articleId=1239175129041785459, language=CN, label=图8, caption=
不同工质的容积效率随工作频率的变化, figureFileSmall=lMA0GEvVq1aKxVMCZ3CqEQ==, figureFileBig=ik8l/yr7eUyYqw8xhb09uQ==, tableContent=null), ArticleFig(id=1239175149379965275, tenantId=1146029695717560320, journalId=1238823019242635269, articleId=1239175129041785459, language=EN, label=Fig.9, caption=
Variation of the adiabatic efficiency with the operating frequency for different refrigerants, figureFileSmall=CzsS4atR7oukbia2OSaghQ==, figureFileBig=G5FTUyI66jqXw1cRQFfq2A==, tableContent=null), ArticleFig(id=1239175149472239966, tenantId=1146029695717560320, journalId=1238823019242635269, articleId=1239175129041785459, language=CN, label=图9, caption=
不同工质的绝热效率随工作频率的变化, figureFileSmall=CzsS4atR7oukbia2OSaghQ==, figureFileBig=G5FTUyI66jqXw1cRQFfq2A==, tableContent=null), ArticleFig(id=1239175149581291871, tenantId=1146029695717560320, journalId=1238823019242635269, articleId=1239175129041785459, language=EN, label=Tab.1, caption=
Detailed parameters of sensors, figureFileSmall=null, figureFileBig=null, tableContent=
| 传感器 | 测量范围 | 精度 |
|---|
| 电子功率计 | 40~80 kW | ±0.5% |
| 压力传感器 | -0.1~2.4 MPa | ±0.5% |
| 温度传感器 | -65~120℃ | ±0.1 ℃ |
| 流量传感器 | 0~1 500m3/h | ±1.5% |
), ArticleFig(id=1239175149681955168, tenantId=1146029695717560320, journalId=1238823019242635269, articleId=1239175129041785459, language=CN, label=表1, caption=
传感器具体参数, figureFileSmall=null, figureFileBig=null, tableContent=
| 传感器 | 测量范围 | 精度 |
|---|
| 电子功率计 | 40~80 kW | ±0.5% |
| 压力传感器 | -0.1~2.4 MPa | ±0.5% |
| 温度传感器 | -65~120℃ | ±0.1 ℃ |
| 流量传感器 | 0~1 500m3/h | ±1.5% |
), ArticleFig(id=1239175149770035554, tenantId=1146029695717560320, journalId=1238823019242635269, articleId=1239175129041785459, language=EN, label=Tab.2, caption=
Physical properties of R22, R507, and R744[8-9,21], figureFileSmall=null, figureFileBig=null, tableContent=
| 工质 | 组分(质量分数比) | 相对分子质量 | ODP | GWP | 安全等级 | 标准沸点/℃ | 临界温度/℃ |
|---|
| R22 | CHClF2 | 86.47 | 0.055 | 1 810 | | 40.81 | 96.15 |
| R507 | R134a/R125(50%/50%) | 98.86 | 0 | 3 800 | A1 | 46.70 | 70.61 |
| R744 | CO2 | 44.01 | 0 | 1 | | 78.50 | 30.98 |
), ArticleFig(id=1239175149858115939, tenantId=1146029695717560320, journalId=1238823019242635269, articleId=1239175129041785459, language=CN, label=表2, caption=
R22、R507、R744的物理性质[8-9,21], figureFileSmall=null, figureFileBig=null, tableContent=
| 工质 | 组分(质量分数比) | 相对分子质量 | ODP | GWP | 安全等级 | 标准沸点/℃ | 临界温度/℃ |
|---|
| R22 | CHClF2 | 86.47 | 0.055 | 1 810 | | 40.81 | 96.15 |
| R507 | R134a/R125(50%/50%) | 98.86 | 0 | 3 800 | A1 | 46.70 | 70.61 |
| R744 | CO2 | 44.01 | 0 | 1 | | 78.50 | 30.98 |
), ArticleFig(id=1239175149937807716, tenantId=1146029695717560320, journalId=1238823019242635269, articleId=1239175129041785459, language=EN, label=Tab.3, caption=
Experimental conditions, figureFileSmall=null, figureFileBig=null, tableContent=
| 工况 | 蒸发压力/kPa | 冷凝压力/kPa | 压比 | 吸气温度/℃ | 频率/Hz |
|---|
| 工况1 | 200 | 1 354 | 6.77 | 20 | 25~65 |
| 工况2 | 105 | 1 553 | 14.79 | 20 | 35~65 |
), ArticleFig(id=1239175150009110885, tenantId=1146029695717560320, journalId=1238823019242635269, articleId=1239175129041785459, language=CN, label=表3, caption=
实验工况, figureFileSmall=null, figureFileBig=null, tableContent=
| 工况 | 蒸发压力/kPa | 冷凝压力/kPa | 压比 | 吸气温度/℃ | 频率/Hz |
|---|
| 工况1 | 200 | 1 354 | 6.77 | 20 | 25~65 |
| 工况2 | 105 | 1 553 | 14.79 | 20 | 35~65 |
), ArticleFig(id=1239175150088802663, tenantId=1146029695717560320, journalId=1238823019242635269, articleId=1239175129041785459, language=EN, label=Tab.4, caption=
Characteristic parameters of the compressor model with different refrigerant, figureFileSmall=null, figureFileBig=null, tableContent=
| 工质 | /(kg/s) | αt1,2 | αt1,2 | Asuc/mm2 | Aleak,1/mm2 | Aleak,2/mm2 | Adis/mm2 | ksuc,nom/(W/K) | kdis,nom/(W/K) | bh1/(W/K1.25) | α |
|---|
| R22 | 2.04 | 0.26 | 115.54 | 4 067.96 | 54.21 | 21.51 | 1 858.60 | 41.63 | 1 224.19 | 778.67 | 1.14 |
| R507 | 2.88 | 0.27 | 332.32 | 3 996.48 | 52.33 | 14.73 | 2 075.29 | 35.88 | 745.95 2 | 663.23 | 1.06 |
| R744 | 0.92 | 0.22 | 252.74 | 3 905.08 | 35.84 | 10.77 | 2 436.09 | 50.89 | 1 013.12 | 490.04 | 1.24 |
), ArticleFig(id=1239175150160105833, tenantId=1146029695717560320, journalId=1238823019242635269, articleId=1239175129041785459, language=CN, label=表4, caption=
采用不同制冷剂的压缩机模型特征参数, figureFileSmall=null, figureFileBig=null, tableContent=
| 工质 | /(kg/s) | αt1,2 | αt1,2 | Asuc/mm2 | Aleak,1/mm2 | Aleak,2/mm2 | Adis/mm2 | ksuc,nom/(W/K) | kdis,nom/(W/K) | bh1/(W/K1.25) | α |
|---|
| R22 | 2.04 | 0.26 | 115.54 | 4 067.96 | 54.21 | 21.51 | 1 858.60 | 41.63 | 1 224.19 | 778.67 | 1.14 |
| R507 | 2.88 | 0.27 | 332.32 | 3 996.48 | 52.33 | 14.73 | 2 075.29 | 35.88 | 745.95 2 | 663.23 | 1.06 |
| R744 | 0.92 | 0.22 | 252.74 | 3 905.08 | 35.84 | 10.77 | 2 436.09 | 50.89 | 1 013.12 | 490.04 | 1.24 |
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