Article(id=1295064621749138212, tenantId=1146029695717560320, journalId=1210938733613449225, issueId=1271501633826530070, articleNumber=null, orderNo=null, doi=10.19666/j.rlfd.202508069, pmid=null, cstr=null, oa=null, hot=null, price=null, onlineType=0, articleFormat=0, articleType=null, articleTypeStr=null, receivedDate=1756569600000, receivedDateStr=2025-08-31, revisedDate=1757088000000, revisedDateStr=2025-09-06, acceptedDate=1757952000000, acceptedDateStr=2025-09-16, onlineDate=1786697066962, onlineDateStr=2026-08-14, pubDate=1769270400000, pubDateStr=2026-01-25, doiRegisterDate=null, doiRegisterDateStr=null, onlineIssueDate=1786697066962, onlineIssueDateStr=2026-08-14, onlineJustAcceptDate=null, onlineJustAcceptDateStr=null, onlineFirstDate=null, onlineFirstDateStr=null, sourceXml=null, magXml=null, createTime=1786697066962, creator=13701087609, updateTime=1786697066962, updator=13701087609, issue=Issue{id=1271501633826530070, tenantId=1146029695717560320, journalId=1210938733613449225, year='2026', volume='55', issue='1', pageStart='1', pageEnd='186', issueExtLink='null', onlineDate='null', pubDate='1769270400000', pubDateStr='2026-01-25', beforeIssueId=null, nextIssueId=null, price=null, status=1, issueComplete=1, articleOrder=1, issueType=-1, specialIssue=null, createTime=1781079212860, creator='ztmeta', updateTime=1786698917413, updator='13701087609', preIssue=null, nextIssue=null, articleTotal=null, ext={EN=IssueExt(id=1295072383149301815, tenantId=1146029695717560320, journalId=1210938733613449225, issueId=1271501633826530070, language=EN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=), CN=IssueExt(id=1295072383149301816, tenantId=1146029695717560320, journalId=1210938733613449225, issueId=1271501633826530070, language=CN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=)}, issueFiles=null, downloadFileDto=null}, startPage=30, endPage=38, ext={EN=ArticleExt(id=1295064622030156582, articleId=1295064621749138212, tenantId=1146029695717560320, journalId=1210938733613449225, language=EN, title=Discussions on clean regeneration of waste lubricating oil for wind turbine gearboxes, columnId=1295064621950464805, journalTitle=Thermal Power Generation, columnName=Special topic on resource utilization of decommissioned wind and solar power equipment, runingTitle=null, highlight=null, articleAbstract=

The rapid expansion of the cumulative installed capacity of wind power in recent years has driven the continuous growth of market demand for wind power operation and maintenance (O&M). Lubricating oil for wind turbine gearboxes is an indispensable and crucial component in O&M. The waste lubricating oil for wind turbine gearboxes is classified as hazardous waste due to its harmful components such as heavy metals and degraded additives. Its efficient recycling and harmless treatment are crucial for achieving clean development in the wind power industry. Firstly, based on the characteristics and composition of waste lubricating oil, the variation laws and underlying causes of typical performance indicators during operating are expounded, including kinematic viscosity, pour point, moisture content, particle contamination level, acid value, and elements (e.g. Fe, P, and S). These variations are primarily induced by factors such as external contamination, oxidation at high temperatures and pressures, and additive degradation. On this basis, the latest research progress in current waste mineral oil regeneration processes is systematically summarized, covering mainstream technical routes such as pretreatment, molecular distillation, solvent extraction, and hydrofining. Furthermore, the feasibility and limitations of the aforementioned methods in extending the service life of waste lubricating oil and realizing its recovery and regeneration are analyzed. The identified limitations include issues such as low treatment efficiency, insufficient processing depth, and restricted application. Finally, the future development directions of high-value waste oils represented by synthetic lubricating oil for wind turbine gearboxes are discussed from the perspectives of industrial development, technological advancement and life management. It emphasizes that establishing a classified recycling system, developing green and efficient regeneration processes, and implementing life management will be the key pathways to realizing a circular economy in the wind power industry.

, authors=Jing ZHAO, Hongliang WANG, Bo HOU, Xianghui LIU, Zhan LIU, Sisuo ZHANG, Yuwei BU, Chenyu ZHAN, Zihan LI, Faquan HE, authorsList=Jing ZHAO, Hongliang WANG, Bo HOU, Xianghui LIU, Zhan LIU, Sisuo ZHANG, Yuwei BU, Chenyu ZHAN, Zihan LI, Faquan HE, authorCompany=null, correspAuthors=Faquan HE, authorNote=null, correspAuthorsNote=null, copyrightStatement=null, copyrightOwner=null, extLink=null, articleAbsUrl=null, sourceXml=null, magXml=null, pdfUrl=null, pdf=null, pdfFileSize=null, pdfExtLink=null, richHtmlUrl=null, mobilePdfUrl=null, reviewReport=null, pdfFirstPage=null, abstractGraph=null, abstractGraphContent=null, abstractVideo=null, citation=null, cebUrl=null, magXmlContent=null, mapNumber=null, fund=null), CN=ArticleExt(id=1295064624827757362, articleId=1295064621749138212, tenantId=1146029695717560320, journalId=1210938733613449225, language=CN, title=清洁化发展下废风电齿轮油回收方式探讨, columnId=1295064622122431271, journalTitle=热力发电, columnName=退役风光设备资源化利用专题, runingTitle=null, highlight=null, articleAbstract=

近年来，风电累计装机容量的快速扩增带动了风电运维市场需求持续攀升，风电齿轮油是运维中不可或缺的重要组成部分。因废风电齿轮油含有重金属、降解添加剂等有害成分，被归类为危险废物，其高效资源化与无害化处理对实现风电行业清洁化发展至关重要。首先，基于风电齿轮油的特性与组成，阐述了其在运行过程中因外来污染、高温高压氧化及添加剂降解等原因导致的运动黏度、倾点、水分、颗粒污染度、酸值及元素（Fe、P、S等）等典型性能指标变化规律和原因；系统梳理了当前废矿物油再生工艺的最新研究进展，涵盖预处理及分子蒸馏、溶剂萃取、加氢精制等主流技术路线，并分析了上述方法在延长废风电齿轮油寿命及回收再生上的可行性及局限性，如处理效率低、深度不足以及规模化应用受限等问题；最后，从产业层面、技术层面、全链条管理方面探讨了以合成型风电齿轮油为代表的高价值废油未来的发展方向，强调构建分级分类回收体系、开发绿色高效再生工艺与全生命周期管理将是实现风电行业循环经济的关键路径。

, authors=赵晶, 王洪亮, 侯波, 刘向辉, 刘展, 张思索, 布雨薇, 湛晨宇, 李子菡, 何发泉, authorsList=赵晶, 王洪亮, 侯波, 刘向辉, 刘展, 张思索, 布雨薇, 湛晨宇, 李子菡, 何发泉, authorCompany=null, correspAuthors=何发泉, authorNote=, correspAuthorsNote=, copyrightStatement=null, copyrightOwner=null, extLink=null, articleAbsUrl=null, sourceXml=J5+PK/uKRPHJPlWaEgGHFA==, magXml=ekvhXU1rV0M4r7Qq9L4Jqg==, pdfUrl=null, pdf=kWbBsN43tflMw/DNf+U9uA==, pdfFileSize=1049823, pdfExtLink=null, richHtmlUrl=null, mobilePdfUrl=null, reviewReport=null, pdfFirstPage=null, abstractGraph=GTG5JQicRFopiqWlRdJxRw==, abstractGraphContent=null, abstractVideo=null, citation=null, cebUrl=null, magXmlContent=M6cNwOAqx425sG6zUfvkcw==, mapNumber=null, fund=null)}, authors=[Author(id=1295064625146524471, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1295064621749138212, orderNo=0, firstName=null, middleName=null, lastName=null, nameCn=null, orcid=null, stid=null, country=null, authorPic=null, dead=0, email=20049844@ceic.com, emailSecond=null, emailThird=null, correspondingAuthor=0, authorType=1, ext={EN=AuthorExt(id=1295064625238799161, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1295064621749138212, authorId=1295064625146524471, language=EN, stringName=Jing ZHAO, firstName=Jing, middleName=null, lastName=ZHAO, prefix=null, suffix=null, authorComment=null, nameInitials=null, affiliation=null, department=null, xref=null, address=China Energy Longyuan Environmental Protection Co., Ltd., Beijing 100039, China, bio=null, bioImg=null, bioContent=null, aboutCorrespAuthor=null), CN=AuthorExt(id=1295064625322685242, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1295064621749138212, authorId=1295064625146524471, language=CN, stringName=赵晶, firstName=null, middleName=null, lastName=null, prefix=null, suffix=null, authorComment=null, nameInitials=null, affiliation=null, department=null, xref=null, address=国能龙源环保有限公司，北京 100039, bio={"content":"

赵晶（1994），女，硕士，工程师，主要研究方向为风电润滑油配方研发及废油再生技术，20049844@ceic.com。

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赵晶（1994），女，硕士，工程师，主要研究方向为风电润滑油配方研发及废油再生技术，20049844@ceic.com。

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Hydrotreating catalyst for waste wind turbine lubricating oil and application in regenerating base oil: ZL202420413364.6[P]. 2024-06-28 [2025-08-29]., articleTitle=Hydrotreating catalyst for waste wind turbine lubricating oil and application in regenerating base oil, refAbstract=null)], funds=[Fund(id=1295064630867555198, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1295064621749138212, awardId=GJNY-24-27-2, language=EN, fundingSource=Science and Technology Innovation Program of CHN ENERGY(GJNY-24-27-2), fundOrder=null, country=null), Fund(id=1295064631005967231, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1295064621749138212, awardId=GJNY-24-27-2, language=CN, fundingSource=国家能源集团科技创新项目(GJNY-24-27-2), fundOrder=null, country=null)], companyList=[AuthorCompany(id=1295064625058444083, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1295064621749138212, xref=null, ext=[AuthorCompanyExt(id=1295064625066832692, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1295064621749138212, companyId=1295064625058444083, language=EN, country=null, province=null, city=null, postcode=null, companyName=null, departmentName=null, remark=China Energy Longyuan Environmental Protection Co., Ltd., Beijing 100039, China), AuthorCompanyExt(id=1295064625075221301, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1295064621749138212, companyId=1295064625058444083, language=CN, country=null, province=null, city=null, postcode=null, companyName=null, departmentName=null, remark=国能龙源环保有限公司，北京 100039)])], figs=[ArticleFig(id=1295064629328245614, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1295064621749138212, language=EN, label=Fig.1, caption=Lubrication locations for wind turbine gear oil, figureFileSmall=kfKzpMpzrCl5HKzQ4240kA==, figureFileBig=GTG5JQicRFopiqWlRdJxRw==, tableContent=null), ArticleFig(id=1295064629391160175, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1295064621749138212, language=CN, label=图1, caption=风电齿轮油润滑部位, figureFileSmall=kfKzpMpzrCl5HKzQ4240kA==, figureFileBig=GTG5JQicRFopiqWlRdJxRw==, tableContent=null), ArticleFig(id=1295064629605069680, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1295064621749138212, language=EN, label=Fig.2, caption=Typical NMP solvent extraction process, figureFileSmall=ktTdl3+WURSQytrykElIVw==, figureFileBig=SQlbK/1WkAtCh3VGjsAn9w==, tableContent=null), ArticleFig(id=1295064629684761457, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1295064621749138212, language=CN, label=图2, caption=典型NMP溶剂萃取工艺, figureFileSmall=ktTdl3+WURSQytrykElIVw==, figureFileBig=SQlbK/1WkAtCh3VGjsAn9w==, tableContent=null), ArticleFig(id=1295064629777036146, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1295064621749138212, language=EN, label=Fig.3, caption=HyLube process flow, figureFileSmall=WK7P1uCEeNwQizmav0abSg==, figureFileBig=VPEmOFdl+3UNWW7fNY1Kmg==, tableContent=null), ArticleFig(id=1295064629869310835, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1295064621749138212, language=CN, label=图3, caption=HyLube工艺流程, figureFileSmall=WK7P1uCEeNwQizmav0abSg==, figureFileBig=VPEmOFdl+3UNWW7fNY1Kmg==, tableContent=null), ArticleFig(id=1295064629944808308, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1295064621749138212, language=EN, label=Fig.4, caption=Process flow of the on-line recycling system, figureFileSmall=wPaNb6iUQJBDsMACEQGEzA==, figureFileBig=FN8QphgTgsKR5pRszBrxuQ==, tableContent=null), ArticleFig(id=1295064630032888693, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1295064621749138212, language=CN, label=图4, caption=在线回收系统工艺流程, figureFileSmall=wPaNb6iUQJBDsMACEQGEzA==, figureFileBig=FN8QphgTgsKR5pRszBrxuQ==, tableContent=null), ArticleFig(id=1295064630104191862, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1295064621749138212, language=EN, label=Fig.5, caption=The pretreatment-molecular distillation-hydrorefining process flow, figureFileSmall=gLlHC/iwsnGb6/TnhASPgQ==, figureFileBig=OCKTuNeYvdCG5RAjWzxHYA==, tableContent=null), ArticleFig(id=1295064630192272247, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1295064621749138212, language=CN, label=图5, caption=预处理-分子蒸馏-加氢精制工艺, figureFileSmall=gLlHC/iwsnGb6/TnhASPgQ==, figureFileBig=OCKTuNeYvdCG5RAjWzxHYA==, tableContent=null), ArticleFig(id=1295064630276158328, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1295064621749138212, language=EN, label=Tab.1, caption=

Statistics of lubricating oil consumption for a wind turbine system

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机组负荷/MW	部件名称	油品型号	设备容量/L	清洗用量/L
1.5	主齿轮箱	320号	260.0	200
	偏航、变桨减速器	150号、220号	61.0	15
	液压站	32号	20.0	5
2.0	主齿轮箱	320号	400.0	300
	偏航、变桨减速器	150号、220号	61.0	15
	液压站	32号	20.0	5
3.0	主齿轮箱	320号	650.0	500
	偏航、变桨减速器	150号、220号	61.0	15
	液压站	32号	20.0	5
6.0	主齿轮箱	320号	720.0	720
	偏航、变桨减速器	150号、220号	145.2	30
	液压站	32号	20.0	5

), ArticleFig(id=1295064630360044409, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1295064621749138212, language=CN, label=表1, caption=

某风电场机组润滑油用量统计

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机组负荷/MW	部件名称	油品型号	设备容量/L	清洗用量/L
1.5	主齿轮箱	320号	260.0	200
	偏航、变桨减速器	150号、220号	61.0	15
	液压站	32号	20.0	5
2.0	主齿轮箱	320号	400.0	300
	偏航、变桨减速器	150号、220号	61.0	15
	液压站	32号	20.0	5
3.0	主齿轮箱	320号	650.0	500
	偏航、变桨减速器	150号、220号	61.0	15
	液压站	32号	20.0	5
6.0	主齿轮箱	320号	720.0	720
	偏航、变桨减速器	150号、220号	145.2	30
	液压站	32号	20.0	5

), ArticleFig(id=1295064630431347578, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1295064621749138212, language=EN, label=Tab.2, caption=

Analysis of physicochemical indicators of waste wind turbine gear oil

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序号	检测指标	变化趋势	原因	影响
1	运动黏度	↑或↓	因设备异常磨损产生的剪切作用、水分稀释、不同黏度的油品混用、油品使用时间较长后劣化等	黏度下降会导致油膜变薄，摩擦副直接接触后发生异常磨损；黏度上升会导致油膜变厚，散热困难
2	倾点	↑	油品氧化、降解后生成的复杂产物	低温启动时无足够润滑油膜保护，导致设备磨损
3	水分	↑	油品未储存在阴凉干燥处，齿轮箱呼吸孔、干燥剂和旁路过滤器未更换（若安装）等	易造成油品乳化，影响油膜形成，降低油膜强度；加速齿面锈蚀和油品氧化；润滑油添加剂水解失效
4	颗粒污染度	↑	齿面磨损、胶合、点蚀、断齿等磨损颗粒（4~6 μm），外来沙尘等污染物（Si元素异常）	磨损颗粒存在时，一方面是良好催化剂，会加速油品氧化速度，继而生成油泥、漆膜和酸性物质；另一方面，对齿面造成异常磨损，降低齿轮平稳性和寿命
5	酸值	↑	运行过程中，长期受高温、极压、空气、水分等影响，形成的降解（如氧化物）产物中存在酸性组分	反映油品氧化变质程度，对摩擦副表面造成腐蚀
6	元素含量	磨损元素（Fe、Cu）↑添加剂元素（P、S）↓	磨损元素高，油膜变薄、酸值组分腐蚀金属表面等导致齿轮箱齿面、轴承出现点蚀、疲劳剥落等异常磨损现象	磨损元素高会加速磨损、齿轮箱故障；添加剂含量低，失去极压性、抗磨性，加速齿轮箱磨损
7	泡沫特性	↓	抗泡剂被大量消耗或被风机过滤系统截留	齿轮油泡沫多，溢流、油位信号不准，润滑不良

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废风电齿轮油理化指标分析

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序号	检测指标	变化趋势	原因	影响
1	运动黏度	↑或↓	因设备异常磨损产生的剪切作用、水分稀释、不同黏度的油品混用、油品使用时间较长后劣化等	黏度下降会导致油膜变薄，摩擦副直接接触后发生异常磨损；黏度上升会导致油膜变厚，散热困难
2	倾点	↑	油品氧化、降解后生成的复杂产物	低温启动时无足够润滑油膜保护，导致设备磨损
3	水分	↑	油品未储存在阴凉干燥处，齿轮箱呼吸孔、干燥剂和旁路过滤器未更换（若安装）等	易造成油品乳化，影响油膜形成，降低油膜强度；加速齿面锈蚀和油品氧化；润滑油添加剂水解失效
4	颗粒污染度	↑	齿面磨损、胶合、点蚀、断齿等磨损颗粒（4~6 μm），外来沙尘等污染物（Si元素异常）	磨损颗粒存在时，一方面是良好催化剂，会加速油品氧化速度，继而生成油泥、漆膜和酸性物质；另一方面，对齿面造成异常磨损，降低齿轮平稳性和寿命
5	酸值	↑	运行过程中，长期受高温、极压、空气、水分等影响，形成的降解（如氧化物）产物中存在酸性组分	反映油品氧化变质程度，对摩擦副表面造成腐蚀
6	元素含量	磨损元素（Fe、Cu）↑添加剂元素（P、S）↓	磨损元素高，油膜变薄、酸值组分腐蚀金属表面等导致齿轮箱齿面、轴承出现点蚀、疲劳剥落等异常磨损现象	磨损元素高会加速磨损、齿轮箱故障；添加剂含量低，失去极压性、抗磨性，加速齿轮箱磨损
7	泡沫特性	↓	抗泡剂被大量消耗或被风机过滤系统截留	齿轮油泡沫多，溢流、油位信号不准，润滑不良

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Performance comparison of furfural and NMP extractant

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项目	糠醛	NMP
原料适应性	较好	一般
原料选择性	较好	一般
与水共沸	有	无
溶解能力	一般	较好
剂油比	偏大	偏小
操作温度	偏高	偏低
化学稳定性	一般	较好
生物毒性	偏大	偏小
腐蚀性	偏大	偏小
回收能耗	偏高	偏低
价格	较低	较高

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糠醛和NMP萃取剂性能比较

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项目	糠醛	NMP
原料适应性	较好	一般
原料选择性	较好	一般
与水共沸	有	无
溶解能力	一般	较好
剂油比	偏大	偏小
操作温度	偏高	偏低
化学稳定性	一般	较好
生物毒性	偏大	偏小
腐蚀性	偏大	偏小
回收能耗	偏高	偏低
价格	较低	较高

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