Article(id=1222503109105013543, tenantId=1146029695717560320, journalId=1210938733613449225, issueId=1222503107959968541, articleNumber=null, orderNo=null, doi=10.19666/j.rlfd.202306074, pmid=null, cstr=null, oa=null, hot=null, price=null, onlineType=0, articleFormat=0, articleType=null, articleTypeStr=null, receivedDate=1686067200000, receivedDateStr=2023-06-07, revisedDate=null, revisedDateStr=null, acceptedDate=null, acceptedDateStr=null, onlineDate=1769397054219, onlineDateStr=2026-01-26, pubDate=1698163200000, pubDateStr=2023-10-25, doiRegisterDate=null, doiRegisterDateStr=null, onlineIssueDate=1769397054219, onlineIssueDateStr=2026-01-26, onlineJustAcceptDate=null, onlineJustAcceptDateStr=null, onlineFirstDate=null, onlineFirstDateStr=null, sourceXml=null, magXml=null, createTime=1769397054219, creator=13701087609, updateTime=1769397054219, updator=13701087609, issue=Issue{id=1222503107959968541, tenantId=1146029695717560320, journalId=1210938733613449225, year='2023', volume='52', issue='10', pageStart='1', pageEnd='198', issueExtLink='null', onlineDate='null', pubDate='null', beforeIssueId=null, nextIssueId=null, price=null, status=1, issueComplete=1, articleOrder=1, issueType=-1, specialIssue=null, createTime=1769397053947, creator=13701087609, updateTime=1773966614026, updator=13701087609, preIssue=null, nextIssue=null, ext={EN=IssueExt(id=1241669232136614309, tenantId=1146029695717560320, journalId=1210938733613449225, issueId=1222503107959968541, language=EN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=), CN=IssueExt(id=1241669232136614310, tenantId=1146029695717560320, journalId=1210938733613449225, issueId=1222503107959968541, language=CN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=)}, issueFiles=null}, startPage=46, endPage=52, ext={EN=ArticleExt(id=1222503109369254702, articleId=1222503109105013543, tenantId=1146029695717560320, journalId=1210938733613449225, language=EN, title=Thermal stress analysis of weld and opening area in medium pressure bypass system of gas-steamcombinedcycleunit, columnId=1222503108685583135, journalTitle=Thermal Power Generation, columnName=Special topic on material properties of generator set, runingTitle=null, highlight=null, articleAbstract=
In recent years, thermal power units have frequently participated in peak shaving to build a new type of power system with new energy as the theme. Accidents of pipeline weld cracking and failure often occur. The welds on both sides of the intersection between the pipeline behind the intermediate pressure bypass valve and the condenser casing frequently crack. The opening area of the muffler pipeline also frequently crack. The heat transfer process from the pipeline behind the medium pressure bypass valve to the condenser muffler is studied by using the finite element method,The distribution of thermal stress under normal and peak shaving conditions was compared. To investigate the causes of the problem, a comprehensive calculation model for the medium pressure bypass pipeline is first established to obtain the distribution of primary and secondary stresses in the pipeline under normal working conditions, as well as the displacement and bearing values of each node. The finite element method is used to study the heat conduction process from the local medium pressure bypass valve to the condenser silencer pipeline. The thermal stress distribution under normal and peak shaving conditions is studied. The results indicate that under peak shaving conditions, the poor atomization effect of the nozzle results in severe water entrainment in the steam, The temperature difference between the pipeline behind the bypass valve and the pipeline of the condenser muffler is larger and repeated operation and shutdown of the desuper heating water cause thermal fatigue fracture of the weld seam and the opening area.
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为构建以新能源为主体的新型电力系统,近年来火电机组频繁参与调峰,导致管道焊缝开裂失效事故时有发生。针对某电厂燃气-蒸汽联合循环机组中压旁路阀后管道与凝汽器罩壳交汇处两侧焊缝及消音器管道开孔区域频繁开裂的问题,建立了中压旁路管道整体计算模型,采用有限元法研究中压旁路阀后管道至凝汽器消音器管道的热传导过程,对比了正常工况、调峰工况的热应力分布情况,获得正常工况下管道一次应力、二次应力分布及各节点的位移、荷载。对比结果表明,在调峰工况下,因喷嘴雾化效果差造成蒸汽中带水严重,旁路阀后管道至凝汽器消音器管道温差较大及减温水的反复投停是造成焊缝及开孔区域热疲劳断裂的主要原因。
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, authorsList=霍东方, 李松, 张子健, 张攀登, 程勇明, 何宝义)}, authors=[Author(id=1241694383184081423, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, orderNo=0, firstName=null, middleName=null, lastName=null, nameCn=null, orcid=null, stid=null, country=null, authorPic=null, dead=0, email=llhhdf@sina.com, emailSecond=null, emailThird=null, correspondingAuthor=0, authorType=1, ext={EN=AuthorExt(id=1241694383423156758, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, authorId=1241694383184081423, language=EN, stringName=Dongfang HUO, firstName=Dongfang, middleName=null, lastName=HUO, prefix=null, suffix=null, authorComment=null, nameInitials=null, affiliation=null, department=null, xref=
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1.Huaneng Henan Zhongyuan Gas Power Co., Ltd., Zhumadian 463000, China, bio=null, bioImg=null, bioContent=null, aboutCorrespAuthor=null), CN=AuthorExt(id=1241694383532208673, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, authorId=1241694383184081423, language=CN, stringName=霍东方, firstName=null, middleName=null, lastName=null, prefix=null, suffix=null, authorComment=null, nameInitials=null, affiliation=null, department=null, xref=
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1.华能河南中原燃气发电有限公司,河南 驻马店 463000, bio={"content":"
霍东方(1972),男,正高级工程师,主要研究方向为发电厂运营管理与新能源发电技术,llhhdf@sina.com。
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霍东方(1972),男,正高级工程师,主要研究方向为发电厂运营管理与新能源发电技术,llhhdf@sina.com。
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2.西安热工研究院有限公司,陕西 西安 710054)]), AuthorCompany(id=1241694383058252292, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, xref=3., ext=[AuthorCompanyExt(id=1241694383062446596, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, companyId=1241694383058252292, language=EN, country=null, province=null, city=null, postcode=null, companyName=null, departmentName=null, remark=
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3.西安建筑科技大学理学院,陕西 西安 710055)])], figs=[ArticleFig(id=1241694387936228093, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=EN, label=Fig.1, caption=
Stress calculation model diagram of pipeline, figureFileSmall=wIyqIYSjDvcewiO877W8rQ==, figureFileBig=+KF+3ZC0mgulyIrufg3acw==, tableContent=null), ArticleFig(id=1241694388066251521, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=CN, label=图1, caption=
管道应力计算模型, figureFileSmall=wIyqIYSjDvcewiO877W8rQ==, figureFileBig=+KF+3ZC0mgulyIrufg3acw==, tableContent=null), ArticleFig(id=1241694388213052166, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=EN, label=Fig.2, caption=
Sketch map of the medium pressure bypass pipe-condenser silencer pipe, figureFileSmall=rguA5M++aoZ9PuiZ7JvWFg==, figureFileBig=jMCf6GJRQ9zwm+9WQY8PLQ==, tableContent=null), ArticleFig(id=1241694388301132555, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=CN, label=图2, caption=
中压旁路阀后管道至凝汽器消音器管道示意, figureFileSmall=rguA5M++aoZ9PuiZ7JvWFg==, figureFileBig=jMCf6GJRQ9zwm+9WQY8PLQ==, tableContent=null), ArticleFig(id=1241694388418573074, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=EN, label=Fig.3, caption=
Geometric model of the medium pressure bypass pipe-condenser silencer pipe, figureFileSmall=KhyStW3wyxr1YC4ZJaGRew==, figureFileBig=H3XePl9w3lr8UcPGpkxG3A==, tableContent=null), ArticleFig(id=1241694388510847768, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=CN, label=图3, caption=
中压旁路阀后管道至凝汽器消音器管道模型, figureFileSmall=KhyStW3wyxr1YC4ZJaGRew==, figureFileBig=H3XePl9w3lr8UcPGpkxG3A==, tableContent=null), ArticleFig(id=1241694388615705378, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=EN, label=Fig.4, caption=
Finite element mesh division of weld positions, figureFileSmall=OL1r55/TXiObA+bdp+e9tg==, figureFileBig=tLE13kUwYRHaZOU4NCVrEg==, tableContent=null), ArticleFig(id=1241694388724757285, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=CN, label=图4, caption=
管道与凝汽器罩壳连接处两侧焊缝位置网格划分, figureFileSmall=OL1r55/TXiObA+bdp+e9tg==, figureFileBig=tLE13kUwYRHaZOU4NCVrEg==, tableContent=null), ArticleFig(id=1241694390264066864, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=EN, label=Fig.5, caption=
Finite element mesh generation results of the muffler pipeline opening area, figureFileSmall=4qO+ISxFF52l5H6pHQADtA==, figureFileBig=rOn/ehH5pOWSPYZSi25ZVA==, tableContent=null), ArticleFig(id=1241694390356341553, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=CN, label=图5, caption=
消音器管道开孔区域网格划分, figureFileSmall=4qO+ISxFF52l5H6pHQADtA==, figureFileBig=rOn/ehH5pOWSPYZSi25ZVA==, tableContent=null), ArticleFig(id=1241694390482170679, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=EN, label=Fig.6, caption=
Imposition of displacement boundary conditions, figureFileSmall=cuGs/+JmXQcYQXNUhpqykw==, figureFileBig=nTfK7x2Hg4OEhxmp0M5O8A==, tableContent=null), ArticleFig(id=1241694390591222584, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=CN, label=图6, caption=
位移边界条件的施加, figureFileSmall=cuGs/+JmXQcYQXNUhpqykw==, figureFileBig=nTfK7x2Hg4OEhxmp0M5O8A==, tableContent=null), ArticleFig(id=1241694390721246012, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=EN, label=Fig.7, caption=
Temperature field at normal operating condition, figureFileSmall=+1Iri+n7xrcIj8dd6F2P2Q==, figureFileBig=cPlfQENTUr9NRjUymC/pOA==, tableContent=null), ArticleFig(id=1241694390792549184, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=CN, label=图7, caption=
正常工况时的温度场, figureFileSmall=+1Iri+n7xrcIj8dd6F2P2Q==, figureFileBig=cPlfQENTUr9NRjUymC/pOA==, tableContent=null), ArticleFig(id=1241694390868046660, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=EN, label=Fig.8, caption=
Temperature field at peak shaving condition, figureFileSmall=2sCAMvlwUq8Otv3gAnmfuQ==, figureFileBig=lE1pku4ZOQBBys/9wUWtpw==, tableContent=null), ArticleFig(id=1241694390956127049, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=CN, label=图8, caption=
调峰工况时的温度场, figureFileSmall=2sCAMvlwUq8Otv3gAnmfuQ==, figureFileBig=lE1pku4ZOQBBys/9wUWtpw==, tableContent=null), ArticleFig(id=1241694391044207437, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=EN, label=Fig.9, caption=
Stress cloud diagram of weld at normal operating conditions, figureFileSmall=0WTelx59NE3WT/Ir8u9KYg==, figureFileBig=Yqr3p/qRR9a+KNxQC0Ihrg==, tableContent=null), ArticleFig(id=1241694391170036562, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=CN, label=图9, caption=
正常工况时的焊缝应力云图, figureFileSmall=0WTelx59NE3WT/Ir8u9KYg==, figureFileBig=Yqr3p/qRR9a+KNxQC0Ihrg==, tableContent=null), ArticleFig(id=1241694391266505559, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=EN, label=Fig.10, caption=
Stress cloud diagram of the internal opening area at normal operating condition, figureFileSmall=h7dlS+1+nvFBMlP3JPsvYw==, figureFileBig=YXT4Z+H66XN/dXczJ2S/nQ==, tableContent=null), ArticleFig(id=1241694391409111897, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=CN, label=图10, caption=
正常工况时的开孔区域内部应力云图, figureFileSmall=h7dlS+1+nvFBMlP3JPsvYw==, figureFileBig=YXT4Z+H66XN/dXczJ2S/nQ==, tableContent=null), ArticleFig(id=1241694391505580892, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=EN, label=Fig.11, caption=
Stress cloud diagram of the external opening area at normal operating condition, figureFileSmall=cKUjrd85JFzOqFBgKU0PBQ==, figureFileBig=/YkZ9o42dnzlXErN1Dj7UA==, tableContent=null), ArticleFig(id=1241694391614632798, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=CN, label=图11, caption=
正常工况时的开孔区域外部应力云图, figureFileSmall=cKUjrd85JFzOqFBgKU0PBQ==, figureFileBig=/YkZ9o42dnzlXErN1Dj7UA==, tableContent=null), ArticleFig(id=1241694391711101795, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=EN, label=Fig.12, caption=
Stress cloud diagram of weld positions on both sides of the connection between the pipeline and the condenser casing at peak shaving condition, figureFileSmall=7ks86AQ9UAR7qGB1UpDihQ==, figureFileBig=XQOVIY9QkKQIsn5Z2L7BXg==, tableContent=null), ArticleFig(id=1241694391828542312, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=CN, label=图12, caption=
调峰工况时管道与凝汽器罩壳连接处两侧焊缝位置应力分布, figureFileSmall=7ks86AQ9UAR7qGB1UpDihQ==, figureFileBig=XQOVIY9QkKQIsn5Z2L7BXg==, tableContent=null), ArticleFig(id=1241694391933399915, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=EN, label=Fig.13, caption=
Stress cloud diagram of the internal opening area at peak shaving condition, figureFileSmall=HM4k2kOBt1fdUSdRJ3MmJQ==, figureFileBig=SSBhBnl/+ZjeK93X+sVqCw==, tableContent=null), ArticleFig(id=1241694392042451823, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=CN, label=图13, caption=
调峰工况时的开孔区域内部应力云图, figureFileSmall=HM4k2kOBt1fdUSdRJ3MmJQ==, figureFileBig=SSBhBnl/+ZjeK93X+sVqCw==, tableContent=null), ArticleFig(id=1241694392164086645, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=EN, label=Fig.14, caption=
Stress cloud diagram of the external opening area at peak shaving condition, figureFileSmall=6z4k5rxiS9VLib3dSmSj/w==, figureFileBig=S97nkCqYhKxABqrrEwHRmA==, tableContent=null), ArticleFig(id=1241694392247972727, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=CN, label=图14, caption=
调峰工况时的开孔区域外部应力云图, figureFileSmall=6z4k5rxiS9VLib3dSmSj/w==, figureFileBig=S97nkCqYhKxABqrrEwHRmA==, tableContent=null), ArticleFig(id=1241694392361218941, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=EN, label=Tab.1, caption=
Calculation results of maximum stress of medium pressure bypass pipeline
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| 应力分类 | 最大值/MPa | 许用应力/MPa | 计算值/许用值/% |
|---|
| 一次应力 | 31.34 | 91.32 | 34.4 |
| 二次应力 | 17.32 | 255.13 | 6.8 |
), ArticleFig(id=1241694392461882244, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=CN, label=表1, caption=
中压旁路管道最大应力计算结果
, figureFileSmall=null, figureFileBig=null, tableContent=
| 应力分类 | 最大值/MPa | 许用应力/MPa | 计算值/许用值/% |
|---|
| 一次应力 | 31.34 | 91.32 | 34.4 |
| 二次应力 | 17.32 | 255.13 | 6.8 |
), ArticleFig(id=1241694392566739848, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=EN, label=Tab.2, caption=
Physical parameters of no.20 steel
, figureFileSmall=null, figureFileBig=null, tableContent=
| 参数 | 温度/℃ |
|---|
| 100 | 200 | 300 | 400 |
|---|
| 弹性模量/GPa | 187 | 179 | 170 | 161 |
| 导热系数/(W·(m·K)–1) | 48.6 | 46.1 | 43.3 | 38.9 |
| 线膨胀系数/(×10–6 K–1) | 12.10 | 12.78 | 13.83 | 13.90 |
| 比热容/(J·(g·℃)–1) | 4.69×108 | 4.81×108 | 5.09×108 | 5.36×108 |
| 泊松比 | 0.289 | 0.300 | 0.319 | 0.298 |
| 屈服强度/MPa | 210 | 186 | 153 | 124 |
), ArticleFig(id=1241694392659014539, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=CN, label=表2, caption=
20号钢的物理参数
, figureFileSmall=null, figureFileBig=null, tableContent=
| 参数 | 温度/℃ |
|---|
| 100 | 200 | 300 | 400 |
|---|
| 弹性模量/GPa | 187 | 179 | 170 | 161 |
| 导热系数/(W·(m·K)–1) | 48.6 | 46.1 | 43.3 | 38.9 |
| 线膨胀系数/(×10–6 K–1) | 12.10 | 12.78 | 13.83 | 13.90 |
| 比热容/(J·(g·℃)–1) | 4.69×108 | 4.81×108 | 5.09×108 | 5.36×108 |
| 泊松比 | 0.289 | 0.300 | 0.319 | 0.298 |
| 屈服强度/MPa | 210 | 186 | 153 | 124 |
), ArticleFig(id=1241694392797426576, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=EN, label=Tab.3, caption=
Boundary conditions of normal operating condition and peak shaving condition
, figureFileSmall=null, figureFileBig=null, tableContent=
| 参数 | 正常工况 | 调峰工况 |
|---|
| 管道内部压力/MPa | 0.8 | 0.8 |
| 减温器前管道温度/℃ | 559 | 559 |
| 减温器后0点温度/℃ | 100 | 300 |
| 减温器后3点温度/℃ | 100 | 300 |
| 减温器后6点温度/℃ | 100 | 40 |
| 减温器后9点温度/℃ | 100 | 40 |
), ArticleFig(id=1241694392893895572, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=CN, label=表3, caption=
正常工况和调峰工况的边界条件
, figureFileSmall=null, figureFileBig=null, tableContent=
| 参数 | 正常工况 | 调峰工况 |
|---|
| 管道内部压力/MPa | 0.8 | 0.8 |
| 减温器前管道温度/℃ | 559 | 559 |
| 减温器后0点温度/℃ | 100 | 300 |
| 减温器后3点温度/℃ | 100 | 300 |
| 减温器后6点温度/℃ | 100 | 40 |
| 减温器后9点温度/℃ | 100 | 40 |
), ArticleFig(id=1241694393002947480, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=EN, label=Tab.4, caption=
Maximum stress values at normal operating condition and peak shaving condition
, figureFileSmall=null, figureFileBig=null, tableContent=
| 工况 | 最大应力值 |
|---|
| 焊缝区域 | 开孔区域 |
|---|
| 正常工况 | 30.92 | 76.17 |
| 调峰工况 | 231.7 | 411.5 |
), ArticleFig(id=1241694393099416477, tenantId=1146029695717560320, journalId=1210938733613449225, articleId=1222503109105013543, language=CN, label=表4, caption=
正常工况和调峰工况下的最大应力值
, figureFileSmall=null, figureFileBig=null, tableContent=
| 工况 | 最大应力值 |
|---|
| 焊缝区域 | 开孔区域 |
|---|
| 正常工况 | 30.92 | 76.17 |
| 调峰工况 | 231.7 | 411.5 |
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