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Aiming at the problem of low probability of occurrence events such as coal mill failures that are difficult to extract and used for machine learning classification, resulting in low fault diagnosis accuracy, a PCA-FINCH high-precision fault diagnosis method for small samples is proposed. Firstly, based on principal component analysis PCA, fault detection is carried out on the historical data that characterizes the operating state of the equipment, and the occurrence of faults is detected and the fault samples are identified through the T2 control limit and the Q control limit, and the fault samples are extracted to form a small sample fault set; Secondly, based on the FINCH classifier, the obtained small sample fault set is accurately classified to realize the fault diagnosis of the equipment. Finally, the method is verified using a historical data set containing coal mill faults. The results show that the PCA-FINCH fault diagnosis method proposed can achieve high-precision classification of small-sample faults, and its accuracy is 2.61 percentage points, 1.74 percentage points and 1.85 percentage points higher than that of decision tree CART, random forest RF and support vector machine SVM, respectively, and its convergence speed is excellent.

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针对类似磨煤机故障等小概率发生事件难以提取且用于机器学习分类导致的故障诊断精度低的问题,提出了一种基于小样本的PCA-FINCH高精度故障诊断方法。首先,基于主元分析(PCA)对表征设备运行状态的历史数据进行故障检测,通过T2控制限与Q控制限来检测故障的发生并识别故障样本,提取故障样本从而组成小样本故障集;然后,基于FINCH分类器,对获取的小样本故障集进行精确分类,实现对设备的故障诊断;最后,使用包含有磨煤机故障的历史数据集对该方法进行验证。结果表明,提出的PCA-FINCH故障诊断方法能够对小样本故障实现高精度分类,其在精确度上,较决策树CART、随机森林RF、支持向量机SVM分别提高了2.61百分点、1.74百分点、1.85百分点,其在收敛速度上也表现优异。

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张现涛(1996),男,硕士研究生,主要研究方向为智能故障诊断,
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钱虹(1967),女,博士,教授,主要研究方向为故障诊断、过程控制等,

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基于PCA-FINCH的磨煤机故障诊断方法
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钱虹 1, 2 , 张现涛 1
热力发电 | 发电技术论坛 2023,52(9): 147-154
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热力发电 | 发电技术论坛 2023, 52(9): 147-154
基于PCA-FINCH的磨煤机故障诊断方法
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钱虹1, 2 , 张现涛1
作者信息
  • 1.上海电力大学自动化工程学院,上海 200090
  • 2.上海市电站自动化技术重点实验室,上海 200072
  • 钱虹(1967),女,博士,教授,主要研究方向为故障诊断、过程控制等,

通讯作者:

张现涛(1996),男,硕士研究生,主要研究方向为智能故障诊断,
Fault diagnosis method of coal mill based on PCA-FINCH
Hong QIAN1, 2 , Xiantao ZHANG1
Affiliations
  • 1.College of Automation Engineering, Shanghai University of Electric Power, Shanghai 200090, China
  • 2.Shanghai Key Laboratory of Power Station Automation Technology, Shanghai 200072, China
出版时间: 2023-09-25 doi: 10.19666/j.rlfd.202212221
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针对类似磨煤机故障等小概率发生事件难以提取且用于机器学习分类导致的故障诊断精度低的问题,提出了一种基于小样本的PCA-FINCH高精度故障诊断方法。首先,基于主元分析(PCA)对表征设备运行状态的历史数据进行故障检测,通过T2控制限与Q控制限来检测故障的发生并识别故障样本,提取故障样本从而组成小样本故障集;然后,基于FINCH分类器,对获取的小样本故障集进行精确分类,实现对设备的故障诊断;最后,使用包含有磨煤机故障的历史数据集对该方法进行验证。结果表明,提出的PCA-FINCH故障诊断方法能够对小样本故障实现高精度分类,其在精确度上,较决策树CART、随机森林RF、支持向量机SVM分别提高了2.61百分点、1.74百分点、1.85百分点,其在收敛速度上也表现优异。

磨煤机  /  故障诊断  /  小样本  /  FINCH聚类  /  主元分析

Aiming at the problem of low probability of occurrence events such as coal mill failures that are difficult to extract and used for machine learning classification, resulting in low fault diagnosis accuracy, a PCA-FINCH high-precision fault diagnosis method for small samples is proposed. Firstly, based on principal component analysis PCA, fault detection is carried out on the historical data that characterizes the operating state of the equipment, and the occurrence of faults is detected and the fault samples are identified through the T2 control limit and the Q control limit, and the fault samples are extracted to form a small sample fault set; Secondly, based on the FINCH classifier, the obtained small sample fault set is accurately classified to realize the fault diagnosis of the equipment. Finally, the method is verified using a historical data set containing coal mill faults. The results show that the PCA-FINCH fault diagnosis method proposed can achieve high-precision classification of small-sample faults, and its accuracy is 2.61 percentage points, 1.74 percentage points and 1.85 percentage points higher than that of decision tree CART, random forest RF and support vector machine SVM, respectively, and its convergence speed is excellent.

coal mill  /  fault diagnosis  /  small sample  /  FINCH clustering  /  principal component analysis
钱虹, 张现涛. 基于PCA-FINCH的磨煤机故障诊断方法. 热力发电, 2023 , 52 (9) : 147 -154 . DOI: 10.19666/j.rlfd.202212221
Hong QIAN, Xiantao ZHANG. Fault diagnosis method of coal mill based on PCA-FINCH[J]. Thermal Power Generation, 2023 , 52 (9) : 147 -154 . DOI: 10.19666/j.rlfd.202212221
  • 上海市自然科学基金项目(19ZR1420700)
2023年第52卷第9期
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doi: 10.19666/j.rlfd.202212221
  • 首发时间:2026-01-26
  • 出版时间:2023-09-25
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  • 修回日期:2022-12-18
基金
Natural Science Foundation of Shanghai(19ZR1420700)
上海市自然科学基金项目(19ZR1420700)
作者信息
    1.上海电力大学自动化工程学院,上海 200090
    2.上海市电站自动化技术重点实验室,上海 200072

通讯作者:

张现涛(1996),男,硕士研究生,主要研究方向为智能故障诊断,
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鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
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红菇属 Russula 17 8.13
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