Article(id=1309884510800544431, tenantId=1146029695717560320, journalId=1189873562199433220, issueId=1309884491208945711, articleNumber=null, orderNo=null, doi=10.19710/J.cnki.1003-8817.20260019, pmid=null, cstr=null, oa=null, hot=null, price=null, onlineType=0, articleFormat=0, articleType=null, articleTypeStr=null, receivedDate=null, receivedDateStr=null, revisedDate=null, revisedDateStr=null, acceptedDate=null, acceptedDateStr=null, onlineDate=1790230403852, onlineDateStr=2026-09-24, pubDate=1789833600000, pubDateStr=2026-09-20, doiRegisterDate=null, doiRegisterDateStr=null, onlineIssueDate=1790230403852, onlineIssueDateStr=2026-09-24, onlineJustAcceptDate=null, onlineJustAcceptDateStr=null, onlineFirstDate=null, onlineFirstDateStr=null, sourceXml=null, magXml=null, createTime=1790230403852, creator=13701087609, updateTime=1790230403852, updator=13701087609, issue=Issue{id=1309884491208945711, tenantId=1146029695717560320, journalId=1189873562199433220, year='2026', volume='', issue='9', pageStart='1', pageEnd='72', issueExtLink='null', onlineDate='null', pubDate='1789833600000', pubDateStr='2026-09-20', beforeIssueId=null, nextIssueId=null, price=null, status=1, issueComplete=1, articleOrder=1, issueType=-1, specialIssue=null, createTime=1790230399181, creator='13701087609', updateTime=1790231045823, updator='13701087609', preIssue=null, nextIssue=null, articleTotal=null, ext={EN=IssueExt(id=1309887203875061804, tenantId=1146029695717560320, journalId=1189873562199433220, issueId=1309884491208945711, language=EN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=), CN=IssueExt(id=1309887203875061805, tenantId=1146029695717560320, journalId=1189873562199433220, issueId=1309884491208945711, language=CN, specialIssueTitle=, coverIllustrator=null, specialIssueEditor=, specialIssueAbout=)}, issueFiles=null, downloadFileDto=null}, startPage=36, endPage=42, ext={EN=ArticleExt(id=1309884511173837488, articleId=1309884510800544431, tenantId=1146029695717560320, journalId=1189873562199433220, language=EN, title=Reliability Assessment of Bolt Connections in Integrated Aluminum Alloy Frames, columnId=null, journalTitle=Automobile Technology & Material, columnName=null, runingTitle=null, highlight=null, articleAbstract=

To evaluate the bolt-connection reliability of the integrated aluminum alloy frame for commercial vehicles, this study adopts a systematic method including torque statistics after fatigue test, Brinell hardness test of mounting surfaces, ultimate torque verification test of threaded connection pairs, and anti-loosening test under road load spectrum. The results show that after 1.5×105 cycles of sinusoidal fatigue loading, the residual-torque retention rates of all critical connection points are higher than 70%; the hardness of mounting surfaces ranges from 65 to 115 HBW with uneven distribution and an average value of about 86.5 HBW. The equivalent Brinell hardness is converted from test data obtained using an impact ball with a diameter of 3 mm and an impact energy of 11 mJ, and the connection point of the lower control arm has the lowest hardness; the safety factors for M12~M18 bolt connections are no less than 1.55; under road-load-spectrum loading, the maximum attenuation rates of torque and axial force are 15.3% and 14.9%, respectively.

, authors=Yilong Hui, Long Zhai, Yingying Song, Binbin Hao, authorsList=Yilong Hui, Long Zhai, Yingying Song, Binbin Hao, authorCompany=null, correspAuthors=Binbin Hao, authorNote=null, correspAuthorsNote=null, copyrightStatement=null, copyrightOwner=null, extLink=null, articleAbsUrl=null, sourceXml=null, magXml=null, pdfUrl=null, pdf=null, pdfFileSize=null, pdfExtLink=null, richHtmlUrl=null, mobilePdfUrl=null, reviewReport=null, pdfFirstPage=null, abstractGraph=null, abstractGraphContent=null, abstractVideo=null, citation=null, cebUrl=null, magXmlContent=null, mapNumber=null, fund=null), CN=ArticleExt(id=1309884511530353329, articleId=1309884510800544431, tenantId=1146029695717560320, journalId=1189873562199433220, language=CN, title=铝合金一体化车架螺栓连接可靠性评价, columnId=1309884492207190065, journalTitle=汽车工艺与材料, columnName=汽车零部件失效分析技术专题, runingTitle=null, highlight=null, articleAbstract=

为评价商用车铝合金一体化车架螺栓连接的可靠性,采用疲劳试验扭矩统计、安装面布氏硬度测试、螺纹连接副极限扭矩验证试验及道路载荷谱耐松动试验的系统方法开展研究。结果表明:1.5×105次正弦疲劳载荷后关键连接点残余扭矩保持率均高于70%;安装面硬度为65~115 HBW,分布不均且均值约86.5 HBW,硬度测试冲击球直径3 mm、冲击能量11 mJ,经换算得到等效布氏硬度,下控制臂连接点硬度最低;M12~M18螺栓连接安全系数均不低于1.55;道路载荷谱下最大扭矩与轴向力衰减率分别为15.3%、14.9%。

, authors=回义龙, 翟龙, 宋盈盈, 郝斌斌, authorsList=回义龙, 翟龙, 宋盈盈, 郝斌斌, authorCompany=null, correspAuthors=郝斌斌, authorNote=

回义龙(1986—),男,高级工程师,学士学位,研究方向为汽车底盘零部件试验技术和试验设备研发。

, correspAuthorsNote=
郝斌斌(1989—),男,高级工程师,学士学位,研究方向为汽车底盘零部件试验技术和失效分析。
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回义龙(1986—),男,高级工程师,学士学位,研究方向为汽车底盘零部件试验技术和试验设备研发。

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回义龙(1986—),男,高级工程师,学士学位,研究方向为汽车底盘零部件试验技术和试验设备研发。

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铝合金一体化车架螺栓连接可靠性评价
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回义龙 , 翟龙 , 宋盈盈 , 郝斌斌
汽车工艺与材料 | 汽车零部件失效分析技术专题 2026,(9): 36-42
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汽车工艺与材料 |汽车零部件失效分析技术专题 2026 , (9) : 36 -42
铝合金一体化车架螺栓连接可靠性评价
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回义龙, 翟龙, 宋盈盈, 郝斌斌
作者信息
  • 中信戴卡股份有限公司,秦皇岛 066011
通讯作者:
郝斌斌(1989—),男,高级工程师,学士学位,研究方向为汽车底盘零部件试验技术和失效分析。
作者简介:

回义龙(1986—),男,高级工程师,学士学位,研究方向为汽车底盘零部件试验技术和试验设备研发。

Reliability Assessment of Bolt Connections in Integrated Aluminum Alloy Frames
Yilong Hui, Long Zhai, Yingying Song, Binbin Hao
Affiliations
  • CITIC Dicastal Co., Ltd., Qinhuangdao 066011
出版时间: 2026-09-20 doi: 10.19710/J.cnki.1003-8817.20260019
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为评价商用车铝合金一体化车架螺栓连接的可靠性,采用疲劳试验扭矩统计、安装面布氏硬度测试、螺纹连接副极限扭矩验证试验及道路载荷谱耐松动试验的系统方法开展研究。结果表明:1.5×105次正弦疲劳载荷后关键连接点残余扭矩保持率均高于70%;安装面硬度为65~115 HBW,分布不均且均值约86.5 HBW,硬度测试冲击球直径3 mm、冲击能量11 mJ,经换算得到等效布氏硬度,下控制臂连接点硬度最低;M12~M18螺栓连接安全系数均不低于1.55;道路载荷谱下最大扭矩与轴向力衰减率分别为15.3%、14.9%。

铝合金一体化车架  /  螺栓连接可靠性  /  残余扭矩  /  硬度测量  /  耐松动试验

To evaluate the bolt-connection reliability of the integrated aluminum alloy frame for commercial vehicles, this study adopts a systematic method including torque statistics after fatigue test, Brinell hardness test of mounting surfaces, ultimate torque verification test of threaded connection pairs, and anti-loosening test under road load spectrum. The results show that after 1.5×105 cycles of sinusoidal fatigue loading, the residual-torque retention rates of all critical connection points are higher than 70%; the hardness of mounting surfaces ranges from 65 to 115 HBW with uneven distribution and an average value of about 86.5 HBW. The equivalent Brinell hardness is converted from test data obtained using an impact ball with a diameter of 3 mm and an impact energy of 11 mJ, and the connection point of the lower control arm has the lowest hardness; the safety factors for M12~M18 bolt connections are no less than 1.55; under road-load-spectrum loading, the maximum attenuation rates of torque and axial force are 15.3% and 14.9%, respectively.

Integrated aluminum alloy frame  /  Bolt connection reliability  /  Residual torque  /  Hardness measurement  /  Loosening resistance test
回义龙, 翟龙, 宋盈盈, 郝斌斌. 铝合金一体化车架螺栓连接可靠性评价. 汽车工艺与材料, 2026 , (9) : 36 -42 . DOI: 10.19710/J.cnki.1003-8817.20260019
Yilong Hui, Long Zhai, Yingying Song, Binbin Hao. Reliability Assessment of Bolt Connections in Integrated Aluminum Alloy Frames[J]. Automobile Technology & Material, 2026 , (9) : 36 -42 . DOI: 10.19710/J.cnki.1003-8817.20260019

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doi: 10.19710/J.cnki.1003-8817.20260019
  • 首发时间:2026-09-24
  • 出版时间:2026-09-20
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    中信戴卡股份有限公司,秦皇岛 066011

通讯作者:

郝斌斌(1989—),男,高级工程师,学士学位,研究方向为汽车底盘零部件试验技术和失效分析。
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2种不同金属材料的力学参数
科
Family
属数
Number of
genus
种数
Number of
species
占总种数比例
Percentage of
total species (%)
属
Genus
种数
Number of
species
占总种数比例
Percentage of total
species (%)
鹅膏菌科Amanitaceae 2 11 5.26 鹅膏菌属 Amanita 10 4.78
小菇科 Mycenaceae 2 12 5.74 丝盖伞属 Inocybe 5 2.39
多孔菌科 Polyporaceae 8 14 6.70 蜡蘑属 Laccaria 5 2.39
红菇科 Russulaceae 3 23 11.00 小皮伞属 Marasmius 6 2.87
小菇属 Mycena 11 5.26
光柄菇属 Pluteus 5 2.39
红菇属 Russula 17 8.13
栓菌属 Trametes 5 2.39
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